© Panduit Corp. 2016
Controlled Cycle Ferrule Crimp Heads For CT-2500 Family Battery Operated Tools
OPERATION, INSPECTION and MAINTENANCE INSTRUCTIONS
Verify power is “OFF” before working on
wiring with these tools.
The plastic grips are for the user’s
comfort, and are not intended
to insulate against electrical shock while
working on live electrical circuits.
CT-2504CH and CT-2523CH
PA28176A01
REV: 00 9-2016
CT-2523CH Crimp Head
Self-adjusting crimp die
for Insulated and non-
insulated ferrules.
Ferrule size dependent on
wire gage.
Refer to ferrule packaging
for proper ferrule and wire
combinations.
Fig. 1
CAUTION:
CT-2504CH and CT-2523CH CRIMP HEADS
(CT-2504CH not shown)
NOTE:
Crimp entire uninsulated ferrule length. This may
require additional crimps.
Fig. 2
3. Crimp the ferrule by completing tool activation until the
tool automatically retracts crimp die; and the crimped
ferrule can be removed.
2. Insert the stripped wire into the ferrule until the wire
stops. Refer to ferrule packaging for wire strip length.
1. With the tool in the open position, insert the ferrule into
the crimp pocket. Make sure that the ferrule is inserted
fully into the crimp die (see Figure 2). Activate tool
trigger until dies just slightly grip ferrule.
INSPECTION / MAINTENANCE
Stripped
Wire
Crimp Die
NEW TOOLS -
BEFORE PLACING INTO SERVICE:
All
Panduit
crimping tools are inspected before they are
shipped from the factory. All new tools should be
inspected before being used.
Ferrule
When the tool is not in use, keep the crimp head in the
protective sleeve to prevent objects from becoming
lodged in the crimping area. Store the tool in a clean, dry
area.
New tools are shipped, factory lubricated, in protective
packaging. After inspection, simply clean any excess oil
from the crimping dies and place into service.
E-mail:
techsupport@panduit.com
www.panduit.com
Page: 1 of 2
For Technical Support:
1-800-777-3300
© Panduit Corp. 2016
OPERATION, INSPECTION
and MAINTENANCE INSTRUCTIONS
CT-2504CH
CT-2523CH
IN SERVICE TOOLS -
AFTER TOOLS HAVE BEEN IN SERVICE:
It is recommended that each operator of the tool be made aware of - and responsible for following these maintenance
steps:
In-service tools should be cleaned and inspected at least ONCE A MONTH. To clean - wipe with a clean cloth.
In-service tools should be lubricated ONCE A WEEK, and after every cleaning. Lubricate all pins, pivots and bearing
surfaces with DOW CORNING
®
Molykote BR2 Plus.
Be sure to clean any excess oil from the crimping dies before using.
®
Molykote BR2 Plus is the Registered Trademark of DOW CORNING.
VISUAL INSPECTION
1. Visually inspect the tool for missing or loose pins; then close the tool and note the return action of the die halves.
2. Inspect the crimping dies for worn, chipped or broken edges.
3. If parts are missing, defective or damaged; contact
Panduit
for information on repair or replacement of tools.
4. Check for debris in dies. Any debris will need to be removed prior to tool use.
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