Fine Adjust Applicator for “MX150” Receptacle
FineAdjust
Applicator
Application Tooling
Specification Sheet
Order No. 63903-0800
FEATURES
THIS APPLICATOR IS FOR AUTOMATIC WIRE PROCESSOR USE ONLY.
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: MX150Receptacle Terminals.
Wire
Insulation Diameter
Strip Length
Wire Type AWG mm²
mm
In.
mm
In.
TXL
14
NA
33001-3003 33001-3021
33001
AVS
NA
1.25 2.10-2.70 .083-.106 4.70-5.60 .185-.220
33001-5001 33001-5021
AVSS
NA
2.00
TXL
14
NA
33012
33012-3001 33012-3021
AVS
NA
1.25 2.10-2.70 .083-.106 4.70-5.60 .185-.220
AVSS
NA
2.00
TXL
14
NA
34750
34750-1001
AVS
NA
1.25 2.10-2.70 .083-.106 4.70-5.60 .185-.220
AVSS
NA
2.00
Terminals were validated per USCAR-21 using the following wire specifications:
M1L-123A4 (TXL), and JASO D611 (AVSS, AVS)
Customers are required to complete validation testing if tooling purchased outside Molex Inc.
and / or wire specifications are different than above.
*
Oiler (63801-7240) required to crimp all terminals. See 63800-4900 FineAdjust Manual. See
Tool Qualification Notes
on page 3
Terminal
Series No.
Terminal Order No.
Doc. No: ATS-639030800
Revision: A
Release Date: 11-15-16
Revision Date: 11-15-16
UNCONTROLLED COPY
Page 1 of 6
Fine Adjust Applicator for “MX150” Receptacle
DEFINITION OF TERMS
BEND UP
BRUSH
0.30
ROLLING
TWISTING
BEND
DOWN
CRIMP BULGE NOT TO EXCEED
2.65mm AFTER CRIMP
WIRE BRUSH MUST BE
FLUSH OR BELOW TOP
OF CONDUCTOR CRIMP
STRIP LENGTH
CUT-OFF
TAB
BELL MOUTH
SEAM
INSULATION
CRIMP
CONDUCTOR
CRIMP
CRIMP SPECIFICATION
Terminal Series No.
Bell mouth
mm
In.
Cut-off Tab Max.
mm
In.
Conductor Brush Max.
mm
In.
33001
33012
0.30-0.70
.012-.028
0.50
.020
0.40
.016
34750
Wire brush must be flush or below top of Conductor Crimp.
THIS APPLICATOR IS INTENDED FOR AUTOMATIC WIRE PROCESSOR USE ONLY.
It is very important that the brush length is consistently within specification for this sealed connector system to work properly.
This applicator should only be run in a properly setup automatic wire processor in order to consistently achieve the brush length.
Any attempt to use this applicator outside a properly setup automatic wire processor will likely not meet the brush specification
and cause this sealed connector system to not work properly.
Terminal
Series No.
33001
33012
34750
Bend up Bend down
Degree
3
3
3
Twist Roll
Degree
3
Punch Width (Ref)
Conductor Insulation
mm
In
mm
In
2.39
.094
2.60
.102
Seam
Seam shall not be
open and no wire allowed
out of the crimping area
After crimping, the crimp profiles should measure the following:
Terminal
Series No.
33001
Wire
Wire Type
TXL
AVS
AVSS
TXL
AVS
AVSS
TXL
AVS
AVSS
AWG
14
NA
NA
14
NA
NA
14
NA
NA
mm²
NA
1.25
2.00
NA
1.25
2.00
NA
1.25
2.00
Conductor
Crimp Height
Crimp Width
mm
In.
mm
In.
1.60-1.70 .063-.067 2.35-2.55 .093-.100
1.30-1.40 .051-.055 2.35-2.55 .093-.100
1.55-1.65 .061-.065 2.35-2.55 .093-.100
1.60-1.70 .063-.067 2.35-2.55 .093-.100
1.30-1.40 .051-.055 2.35-2.55 .093-.100
1.55-1.65 .061-.065 2.35-2.55 .093-.100
1.60-1.70 .063-.067 2.35-2.55 .093-.100
1.30-1.40 .051-.055 2.35-2.55 .093-.100
1.55-1.65 .061-.065 2.35-2.55 .093-.100
Insulation
Crimp Height
Crimp Width
mm
In.
mm
In.
2.90-3.00 .114-.118 2.65-2.75 .104-.108
2.90-3.00 .114-.118 2.65-2.75 .104-.108
2.80-3.00 .110-.118 2.65-2.75 .104-.108
2.90-3.00 .114-.118 2.65-2.75 .104-.108
2.90-3.00 .114-.118 2.65-2.75 .104-.108
2.80-3.00 .110-.118 2.65-2.75 .104-.108
2.90-3.00 .114-.118 2.65-2.75 .104-.108
2.90-3.00 .114-.118 2.65-2.75 .104-.108
2.80-3.00 .110-.118 2.65-2.75 .104-.108
Pull Force
Minimum
N Lb.
180 40.5
176.5 39.7
180 40.5
180 40.5
176.5 39.7
180 40.5
180 40.5
176.5 39.7
180 40.5
33012
34750
Doc. No: ATS-639030800
Revision: A
Release Date: 11-15-16
Revision Date: 11-15-16
UNCONTROLLED COPY
Page 2 of 6
Fine Adjust Applicator for “MX150” Receptacle
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
3.
Oiler (63801-7240) required to crimp terminals to improve tooling life and also to minimize the crimp
extrusions. See 63800-4900 FineAdjust Manual.
Adjusting the Wire Bend Angle (See Item11 in parts list and assembly drawing.)
Note:
If the Wire Bend is present after crimping use the following method to remove the bend. This tooling
may not be necessary for all wire gauges.
1. The screw is provided for wire straightening. See Figure 1.
2. Loosen the (2) M3 x 3mm long setscrews; see Figure 1, before
turning the screw.
3. Start by adjusting the screw so it just touches the insulation outside
diameter of the wire being crimped. If wire Bend Up exists, turn the
screw a quarter turn counter clockwise (CCW) to lengthen it.
4. Continue to adjust the length of the screw until the wire appears to be
straight after crimping. If wire Bend Down exists, turn the screw a
quarter turn clockwise (CW) to shorten it. Continue to adjust the
length of the screw until the wire appears to be straight after crimping.
5. Tighten the M3 x 3mm long setscrews, when finished adjusting the
screw. Two M3 x 3mm long setscrews are provided. The M3 x 3mm
long setscrew on the side of plunger striker is used when making
adjustments.
PLUNGER
STRIKER
M3 X 3mm LG.
SETSCREW (2)
SCREW
Figure 1
Adjusting the Wire Brush Length (See
Item10 in parts list and assembly drawing.)
1. If the wire brush is too long or extends above the top of the conductor crimp, adjust the Wire Stop, Item 10,
closer to the conductor punch.
2. If the wire brush is too short, adjust the Wire Stop further away from the conductor punch.
Doc. No: ATS-639030800
Revision: A
Release Date: 11-15-16
Revision Date: 11-15-16
UNCONTROLLED COPY
Page 3 of 6
Fine Adjust Applicator for “MX150” Receptacle
PARTS LIST
FineAdjust Applicator 63903-0800
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63903-0870
63903-0870
Tool Kit (All “Y” Items)
REF
1
63457-0116
63457-0116
Conductor Punch
1Y
2
63455-0143
63455-0143
Conductor Anvil
1Y
3
63454-0166
63454-0166
Insulation Punch
1Y
4
63456-0119
63456-0119
Insulation Anvil
1Y
5
63443-0031
63443-0031
Cut-Off Plunger
1Y
6
63443-0038
63443-0038
Front Plunger Retainer
1Y
Other Components
7
11-18-4094
60709A111
Feed Guide
1
8
63443-0009
63443-0009
Scrap Chute
1
9
63443-0024
63443-0024
Key
1
10
63443-0090
63443-0090
Wire Stop
1
11
63443-3601
63443-3601
Front Plunger Striker
1
12
63443-3702
63443-3702
Striker Screw
1
13
63443-6122
63443-6122
Rear Cover
1
14
63700-0539
63700-0539
Cut-off Plunger Spring
1
15
63903-1008
63903-1008
Bottom Cap
1
16
63903-0707
63903-0707
Height Spacer
1
17
63868-2008
63868-2008
Checking Aid
REF
Frame
18
63800-4901
63800-4901
Top
1
19
63801-3281
63801-3281
Base
1
20
63801-4650
63801-4650
Track
1
20A 63459-0001
63459-0001
Terminal Track With Relief Groove
1
Hardware
21
N/A
N/A
M3 by 3 Long Flat Point SSS
2**
22
N/A
N/A
M3 by 6 Long SHCS
2**
23
N/A
N/A
M3 by 6 Long FHCS
1**
24
N/A
N/A
M4 by 6 Long SHCS
2**
25
N/A
N/A
M4 by 8 Long Brass Tip SSS
1**
26
N/A
N/A
M4 by 12 Long SHCS
1**
27
N/A
N/A
M4 by 12 Long BHCS
2**
28
N/A
N/A
M4 by 16 Long SHCS
1**
29
N/A
N/A
M4 by 50 Long SHCS
2**
30
N/A
N/A
M5 by 12 Long SHCS
1**
31
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
32
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
The Crimped Terminal Checking Aid 63868-2008 to be ordered separately if required.
(This item is not included with the Applicator and is shown for Reference purpose only)
Doc. No: ATS-639030800
Revision: A
Release Date: 11-15-16
Revision Date: 11-15-16
UNCONTROLLED COPY
Page 4 of 6
Fine Adjust Applicator for “MX150” Receptacle
Assembly Drawing
18
31
32
15
3
11
27 (2)
13
21
(2)
1
26
28
25
12
18
(2) 22
7
20
19
10
30
5
4
14
6
16
10
Figure 2
17
2
24
9
23
(2) 29
8
24
Doc. No: ATS-639030800
Revision: A
Release Date: 11-15-16
Revision Date: 11-15-16
UNCONTROLLED COPY
Page 5 of 6
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