FineAdjust Applicator for ValuSeal / Poseidon II Terminals
FineAdjust
Applicator
Application Tooling
Specification Sheet
Order No. 63903-6000
FEATURES
Directly adapts to most automatic wire processing machines
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the
applicator from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006")
for conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
SCOPE
Products:
ValuSeal Terminals, 16 AWG UL1569 wires.
Terminal Series No. Terminal Order No.
173041
173042
173041-0003
173042-0003
Wire Size Insulation Diameter
Strip Length
AWG mm
2
mm
In.
mm
In.
16
— 2.20-2.40 .086-.094 3.18-3.80 .125-.150
16
— 2.20-2.40 .086-.094 3.18-3.80 .125-.150
DEFINITION OF TERMS
STRIP LENGTH
BELL MOUTH
CONDUCTOR BRUSH
BEND UP
ROLLING
SEAM
INSULATION
CRIMP
BEND
DOWN
TWISTING
CUT-OFF
TAB
CONDUCTOR
CRIMP
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
Doc No: ATS-639036000
Revision: A
Release Date: 08-29-17
Revision Date: 08-29-17
UNCONTROLLED COPY
Page 1 of 6
FineAdjust Applicator for ValuSeal / Poseidon II Terminals
CRIMP SPECIFICATIONS
Cut-Off Tab Max. Cut-Off Tab Max.
Conductor Brush
Terminal Series No.
(Contact Side) (Insulation Side)
mm
In.
mm
In.
mm
In.
mm
In.
173041
0.10-0.60 .004-.024 0.13
.005
0.30
.012
0.25-0.50 .010-.020
173042
0.10-0.60 .004-.024 0.13
.005
0.30
.012
0.25-0.50 .010-.020
To achieve the conductor brush specification, special care must be taken, or a light touch
must be maintained while presenting wire against the wire stop.
Bell Mouth
Bend Up Bend Down
Degree (Max)
173041
173042
3
3
3
3
Punch Width (Ref)
Conductor Insulation
Degree (Max) mm In. mm In.
Twist
5
5
Roll
10
10
1.90 .075 2.75 .108
1.90 .075 2.75 .108
Terminal Series No.
Seam
Seam shall not be open
and no wire allowed out
of the crimping area.
After crimping, the conductor profile should measure the following:
Terminal Series No.
173041
173042
Wire Size
AWG mm
2
16
—
16
—
Conductor
Pull Force Minimum
Crimp Height
Crimp Width
mm
In.
mm
In.
N
Lb.
1.15-1.25 .045-.049 1.90-2.00 .075-.079
133.5
30.0
1.15-1.25 .045-.049 1.90-2.00 .075-.079
133.5
30.0
Wire Size
AWG
16
16
mm
2
—
—
Insulation
Crimp Height (Ref) Crimp Width (Ref)
mm
In.
mm
In.
2.70
.106
2.80
.11
2.70
.106
2.80
.11
Terminal Series No.
173041
173042
Tool Qualification Notes
1. Pull force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
3. This terminal design will produce an insulation crimp shown in the figure below. After crimping, the insulation
grips may be embedded into the wire insulation.
16AWG INSULATION CRIMP
CONDITION
Doc No: ATS-639036000
Revision: A
Release Date: 08-29-17
Revision Date: 08-29-17
UNCONTROLLED COPY
Page 2 of 6
FineAdjust Applicator for ValuSeal / Poseidon II Terminals
Wire Stop Setup Positioning Procedure
To maintain the conductor brush within the specifications the following setup procedure needs to be followed.
1. Manually cycle the press until the press ram with the punches is in the full down position.
2. Adjust the wire stop blade down toward the terminal as close as possible to the terminal transitional surface.
See Figure 1.
3. Adjust the clearance between the wire stop blade and the conductor punch to.13mm (.005”) maximum.
CONDUCTOR PUNCH
.13mm (.005”)
Maximum
Clearance
ADJUST WIRE STOP
ADJUST THE WIRE STOP AS
CLOSE AS POSSIBLE TO
THIS TERMINAL SURFACE
WIRE STOP
Figure 1
4.
5.
6.
7.
Manually cycle the press until the press ram is in the full up position.
Manually cycle the press again to make sure the terminals are feeding properly.
Power up the press, and crimp terminals without wire to make sure they are feeding properly.
Crimp terminals with wire and check for proper feeding.
WARNING
Never
install or service this machine while connected to any electrical power source.
Disconnect power by unplugging the press from its power source.
Failure to observe this warning could result In severe injury or death.
Always
hand cycle the applicator in the equipment to ensure the tooling is properly aligned.
Failure to observe these precautions may result in injury or property damage.
Doc No: ATS-639036000
Revision: A
Release Date: 08-29-17
Revision Date: 08-29-17
UNCONTROLLED COPY
Page 3 of 6
FineAdjust Applicator for ValuSeal / Poseidon II Terminals
PARTS LIST
FineAdjust Applicator 63903-6000
Item Order No. Engineering No.
Description
Quantity
Perishable Tooling
63903-6070
63903-6070
Tool Kit (All “Y” Items)
REF
63457-0118
63457-0118
Conductor Punch
1Y
1
63455-0136
63455-0136
Conductor Anvil
1Y
2
63454-2802
63454-2802
Insulation Punch-Full R
1Y
3
63445-2822
63445-2822
Insulation Anvil
1Y
4
63443-0005
63443-0005
Cut-Off Plunger-Front
1Y
5
63443-0003
63443-0003
Cut-Off Plunger-Rear
1Y
6
63443-1402
63443-1402
Rear Cut-Off Die Blade
1Y
7
63443-0012
63443-0012
Cut-Off Plunger Retainer-Front
1Y
8
63443-1004
63443-1004
Cut-Off Plunger Retainer-Rear
1Y
9
Other Components
11-17-0022
1739-21
Hold Down Spring
1
10
11-18-4083
60707-8
Feed Guide
1
11
11-24-1067
4996-4
Cut-Off Plunger Spring
2
12
63443-0009
63443-0009
Scrap Chute-Front
1
13
63443-0024
63443-0024
Key
1
14
63443-0090
63443-0090
Wire Stop
1
15
63443-0093
63443-0093
Shank
1
16
63443-1718
63443-1718
Height Spacer (18.80mm)
1
17
63443-2201
63443-2201
Spacer (1.0mm)
1
18
63443-2203
63443-2203
Spacer (3.0mm)
1
19
63443-2313
63443-2313
Spacer (3.65mm)
1
20
63443-2803
63443-2803
Front Plunger Striker
1
21
63443-2908
63443-2908
Striker Plunger
1
22
63443-3060
63443-3060
Rear Plunger Striker
1
23
63443-6111
63443-6111
Rear Cover
1
24
63903-8911
63903-8911
Terminal Hold Down
1
25
63466-0101
63466-0101
Scrap Chute-Rear
1
26
63600-1057
63600-1057
Striker Plunger Spring
1
27
Frame
63800-4901
63800-4901
Top
1
28
63801-3281
63801-3281
Base
1
29
63801-4650
63801-4650
Track
1
30
Hardware
N/A
N/A
M3 by 6 Long SHCS
2**
31
N/A
N/A
M3 by 6 Long FHCS
1**
32
N/A
N/A
M3 by 8 Long SHCS
1**
33
N/A
N/A
M4 by 6 Long SHCS
3**
34
N/A
N/A
M4 by 10 Long BHCS
2**
35
N/A
N/A
M4 by 12 Long BHCS
2**
36
N/A
N/A
M4 by 50 Long SHCS
2**
37
N/A
N/A
M5 by 12 Long SHCS
1**
38
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
39
N/A
N/A
#10-32 Hex Jam Nut
1**
40
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639036000
Revision: A
Release Date: 08-29-17
Revision Date: 08-29-17
UNCONTROLLED COPY
Page 4 of 6
FineAdjust Applicator for ValuSeal / Poseidon II Terminals
Assembly Drawing
28
39
40
1
3
27
21
16
10
23
35
(2)
36
24
(2)
22
25
28
30
33
(2)
31
11
6
29
15
38
34
7
17
18
20
9
19
14
32
Figure 1
26
5
4
(2)
8
12
2
15
(2)
37
13
34
(3)
Doc No: ATS-639036000
Revision: A
Release Date: 08-29-17
Revision Date: 08-29-17
UNCONTROLLED COPY
Page 5 of 6
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