Rear Feed Mini-Mac Applicator for
Krimptite™
Snap Female Receptacles
Rear Feed Mini-Mac Applicator
Specification Sheet
Order No. 63802-7000
FEATURES
Quick set-up time; plus the crimp height, track and feed adjustments can be preset in applicator
Conductor and insulation rings allow quick adjustment for conductor and insulation diameter change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Directly adapts to most automatic wire processing machines
SCOPE
Products: Krimptite™ Snap Female Receptacles 14-18 AWG.
Testing
Mechanical
The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections.
The following charts show the UL and government specifications (MIL-T-7928) for various wire sizes. The
tensile strength is shown in pounds. It indicates the minimum acceptable force to break or separate the
terminal from the conductor.
Wire Size
(AWG)
26
24
22
20
18
16
14
12
10
8
6
*UL - 486 A
3
5
8
13
20
30
50
70
80
90
100
*UL – 486 C
N/A
N/A
8
10
10
15
25
35
40
45
50
*UL – 310
N/A
N/A
8
13
20
30
50
70
80
N/A
N/A
*Military
Class 2
7
10
15
19
38
50
70
110
150
225
300
*UL - 486 A - Terminals (Copper conductors only)
*UL - 486 C - Butt Splices, Parallel Splices, Closed End Connectors, and Wire Nuts
*UL - 310 - Quick Disconnects, Flag and Couplers
*Military Class 2- Military Approved Terminals only as listed
Doc No: ATS-638027000
Revision: C
Release Date: 04-29-09
Revision Date: 06-10-09
UNCONTROLLED COPY
Page 1 of 6
Rear Feed Mini-Mac Applicator for
Krimptite™
Snap Female Receptacles
PRODUCT LIST
The following is a partial list of the product part numbers and their specifications that this tool is designed to run. We
will be adding to this list and an up to date copy is available on www.molex.com.
Terminal Series No
19723
Terminal Order No.
Wire Size
AWG
mm²
Insulation Diameter Strip Length
mm
In.
mm
In.
.203
19723-4000 19723-4002
14-18 2.00-0.80
Τ
3.96
5.16
Τ
.156
19723-4001 19723-4003
Τ
Maximum Insulation diameter only applicable with splash proof option #19161-0334
STRIP
LENGTH
CONDUCTOR
CRIMP
DEFINITION OF TERMS
WIRE
The following illustrations are a
generic terminal representation and
not an exact image of any terminal
listed in the scope.
CUT-OFF TAB
CRIMP HEIGHT
(X DIMENSION)
Tool Calibration
1. To recalibrate this applicator, make sure the power is
completely shut off on the press.
2. The Mini-Mac applicator must be properly installed in the
press.
3. Crimping dies must be properly installed in the Mini-Mac
applicator.
4. The recommended method of measuring the crimp height
of the conductor dies is the soft metal slug method, (See
Figure 1).
5. The slug must have a diameter 0.51mm (.020”) larger than
the “X” No Go dimension before crimping.
6. Place the soft metal slug (solder) into the nest of the
bottom die and crimp (by hand cycling the press) similar to
a terminal. The crimp height can be measured with a
blade type micrometer or dial caliper, (Dimension “X”).
7. Adjustment of the crimp height can be accomplished by
indexing the conductor cam. The letter “A” gives the
loosest position and “D” gives the tightest position.
CONDUCTOR
CRIMP DIE
USE SOFT METAL
SLUG METHOD
E2
E1
CRIMP PROFILE
“X” CRIMP
HEIGHT
Use soft metal slug (solder) method to
measure
the “X” dimension. Verify tooling crimp height
calibration by referring to the Go/No Go
dimensions
Figure 1
Doc No: ATS-638027000
Revision: C
Release Date: 04-29-09
Revision Date: 06-10-09
UNCONTROLLED COPY
Page 2 of 6
Rear Feed Mini-Mac Applicator for
Krimptite™
Snap Female Receptacles
CRIMP SPECIFICATIONS
Wire Size
AWG
14
16
18
14
16
18
14
16
18
14
16
18
mm²
2.00
1.30
0.80
2.00
1.30
0.80
2.00
1.30
0.80
2.00
1.30
0.80
“X” Dimension Conductor Crimp
Mean
In mm
.075 1.90
.075 1.90
.069 1.75
.075 1.90
.075 1.90
.069 1.75
.075 1.90
.075 1.90
.069 1.75
.075 1.90
.075 1.90
.069 1.75
Go
In mm
.070 1.77
.070 1.77
.065 1.65
.070 1.77
.070 1.77
.065 1.65
.070 1.77
.070 1.77
.065 1.65
.070 1.77
.070 1.77
.065 1.65
Pull Force
Minimum
Cut-Off Tab
Maximum
mm
.102
.102
.102
.102
.102
.102
.102
.102
.102
.102
.102
.102
Terminal Order No
19723-4000
19723-4001
19723-4002
19723-4003
No Go
In mm Lbs
N
In.
.080 2.03 50 222.4 .004
.080 2.03 30 133.4 .004
.073 1.85 20 89.0 .004
.080 2.03 50 222.4 .004
.080 2.03 30 133.4 .004
.073 1.85 20 89.0 .004
.080 2.03 50 222.4 .004
.080 2.03 30 133.4 .004
.073 1.85 20 89.0 .004
.080 2.03 50 222.4 .004
.080 2.03 30 133.4 .004
.073 1.85 20 89.0 .004
The above specifications are guidelines to an optimum crimp.
Doc No: ATS-638027000
Revision: C
Release Date: 04-29-09
Revision Date: 06-10-09
UNCONTROLLED COPY
Page 3 of 6
Rear Feed Mini-Mac Applicator for
Krimptite™
Snap Female Receptacles
PARTS LIST
Mini-Mac Applicator 63802-7000
Item
Order No
Engineering No.
Description
Quantity
Perishable Tooling
63802-7070
63802-7070
Tool Kit (All “Y” Items)
REF
1
63801-5517
63801-5517
Conductor Punch (Upper Die)
1Y
2
19031-0013
19031-0013
Conductor Anvil (Indenter Die)
1Y
3
63801-7725
63801-7725
Top Cutter
1Y
4
19031-0028
19031-0028
Bottom Cutter
1Y
Other Components
5
63485-7602
63485-7602
Feed Finger
1
6
63801-4160
63801-4160
Guide R.H.
1
7
63801-4161
63801-4161
Guide L.H.
1
8
63801-5013
63801-5013
Wire Stop
1
9
63801-7151
63801-7151
Terminal Track
1
10
63803-5141
63803-5141
Conductor Bushing 4.80mm Long
1
Frame
11
63801-2600
63801-2600
Rear Feed Applicator Frame Head
1
12
63801-2603
63801-2603
Base
1
13
63801-7160
63801-7160
Terminal Drag Assembly
1
Hardware
14
N/A
N/A
M4 by 8 Long SHCS
2**
15
N/A
N/A
M4 by 10 Long SHCS
1**
16
N/A
N/A
M4 by 8 Long BHCS
4**
17
N/A
N/A
M5 by 12 Long BHCS
2**
18
N/A
N/A
M5 by 35 Long SHCS
2**
19
N/A
N/A
M6 by 10 Long BHCS
4**
20
N/A
N/A
M6 by 12 Long BHCS
2**
21
N/A
N/A
M8 by 20 Long BHCS
1**
22
N/A
N/A
M8 Flat Washer
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-638027000
Revision: C
Release Date: 04-29-09
Revision Date: 06-10-09
UNCONTROLLED COPY
Page 4 of 6
Rear Feed Mini-Mac Applicator for
Krimptite™
Snap Female Receptacles
Assembly Drawing
11
1
3
10
14
(2)
22
21
8
17
15
(2)
16
7
(2)
11
13
5
16
(2)
9
4
2
18
6
12
Figure 2
20
(2)
19
(4)
Doc No: ATS-638027000
Revision: C
Release Date: 04-29-09
Revision Date: 06-10-09
UNCONTROLLED COPY
Page 5 of 6
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