Mini-Mac Applicator for CP2.8 and CPX2.8 Crimp Terminals
Mini-Mac Applicator
Application Tooling Specification
Mechanical Feed-Front Metal Strip
Order No. 63895-1100
FEATURES
Directly adapts to most automatic wire processing machines
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other.
SCOPE
Products: CP2.8 and CPX2.8 Receptacle Crimp Terminals, >1.00-2.00 mm
2
type ID and IR wire.
Terminal
Series No.
98910
64324
Terminal
Wire Size and Type
Insulation Diameter
Strip Length
Order No.
mm²
Type
mm
In.
mm
In.
98910-1039 98910-1139
>1.00 – 2.00 ID and IR 2.10-2.80 .083-.110 4.90-5.10 .193-.201
98910-2039 98910-2139
64324-1039 64324-1139
>1.00 – 2.00 ID and IR 2.10-2.80 .083-.110 4.90-5.10 .193-.201
64324-2039 64324-2139
See crimp specification for the individual Insulation Diameter.
DEFINITION OF TERMS
BEND UP
STRIP LENGTH
0.80 (REF)
SEAL POSITION
BELL MOUTH
CONDUCTOR
BRUSH
ROLLING
TWISTING
BEND
DOWN
WIRE
CONDUCTOR
CRIMP
CUT-OFF
TAB
SEAM
SEAL
The above terminal drawing is a generic terminal representation. It is not an image of any terminal listed in the
scope.
Doc No: ATS-638951100
Revision: C
Release Date: 10-21-08
Revision Date: 03-24-10
UNCONTROLLED COPY
Page 1 of 5
Mini-Mac Applicator for CP2.8 and CPX2.8 Crimp Terminals
CRIMP SPECIFICATION
Terminal Series No.
98910
64324
Bell mouth
Cut-off Tab Maximum
Conductor Brush
mm
In.
mm
In.
mm
In.
0.40-0.60 .016-.024
0.30
.012
0.20-0.60 .008-.024
0.40-0.60 .016-.024
0.30
.012
0.20-0.60 .008-.024
Not to exceed above the conductor crimp height.
Twist
Roll
Punch Width (Ref)
Conductor Insulation
mm
In
mm
In
2.50 .098 4.85 .191
2.50 .098 4.85 .191
Seam
Seam shall not be
open and no wire allowed
out of the crimping area
Terminal
Series No.
98910
64324
Bend up Bend down
Degree
2
2
2
2
Degree
2
2
3
3
After crimping, the crimp profiles should measure the following:
Terminal Series No.
98910
64324
Wire Size
mm
2
1.50
2.00
1.50
2.00
Conductor
Pull Force Minimum
Crimp Height
Crimp Width (Ref.)
mm
In.
mm
In.
N
Lb.
1.40-1.50 .055-.059
2.57
.101
155.0
34.8
1.50-1.60 .059-.063
2.58
.102
195.0
43.8
1.40-1.50 .055-.059
2.57
.101
155.0
34.8
2.58
.102
195.0
43.8
1.50-1.60 .059-.063
Terminal Series No.
Wire Size
mm
2
1.50
2.00
1.50
2.00
98910
64324
Insulation
Insulation Diameter
Single Wire Seal
Crimp Width
Crimp Height
(Ref.)
mm
In.
Order No. Color
mm
In.
mm
In.
2.10-2.40 .083-.094
4.25-4.45 .167-.175 4.96 .195
0643251175 Green
4.65-4.85 .183-.191 5.00 .197
2.50-2.80 .098-.110
2.10-2.40 .083-.094
4.25-4.45 .167-.175 4.96 .195
0643251175 Green
2.50-2.80 .098-.110
4.65-4.85 .183-.191 5.00 .197
*
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-638951100
Revision: C
Release Date: 10-21-08
Revision Date: 03-24-10
UNCONTROLLED COPY
Page 2 of 5
Mini-Mac Applicator for CP2.8 and CPX2.8 Crimp Terminals
PARTS LIST
Mini-Mac Applicator 63895-1100
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63895-1170
63895-1170
Tool Kit (All “Y” Items)
REF
1
63465-0059
63465-0059
Conductor Punch
1Y
2
63455-0062
63455-0062
Conductor Anvil
1Y
3
63463-0038
63463-0038
Insulation Punch
1Y
4
63456-0055
63456-0055
Insulation Anvil
1Y
5
63443-0037
63443-0037
Cut-off Plunger Front
1Y
6
63443-0038
63443-0038
Plunger Retainer Front
1Y
Other Components
7
11-18-4094
60709A111
Feed Guide
1
8
63443-0009
63443-0009
Scrap Chute Front
1
9
63443-0024
63443-0024
Key
1
10
63443-0090
63443-0090
Wire Stop
1
11
63443-1712
63443-1712
18.20mm Height Spacer
1
12
63443-2201
63443-2201
1.00mm Course Spacer
1
13
63443-2214
63443-2214
14.00mm Course Spacer
1
14
63443-2312
63443-2312
3.60mm Fine Spacer
1
15
63443-6121
63443-6121
Rear Cover
1
16
63443-3701
63443-3701
Striker Screw
1
17
63443-3801
63443-3801
Front Plunger Striker
1
18
63700-0225
63700-0225
Compression Spring
1
19
63700-0539
63700-0539
Cut-Off Plunger Spring
1
20
63890-0063
63890-0063
Terminal Hold Down-For CP2.8
1
21
63890-0067
63890-0067
Holder Front
1
22
63890-0068
63890-0068
Holder Rear
1
23
63890-0866
63890-0866
Collar-6.40 Long
2
Frame
24
63801-3201
63801-3201
Top
1
25
63801-3281
63801-3281
Base
1
26
63801-4650
63801-4650
Track
1
Hardware
27
N/A
N/A
M3 by 5 Long Flat Point SSS
2**
28
N/A
N/A
M3 by 6 Long FHCS
1**
29
N/A
N/A
M3 by 6 Long SHCS
2**
30
N/A
N/A
M3 by 10 Long SHCS
1**
31
N/A
N/A
M4 by 6 Long SHCS
2**
32
N/A
N/A
M4 by 12 Long BHCS
2**
33
N/A
N/A
M4 by 16 Long SHCS
2**
34
N/A
N/A
M4 by 55 Long SHCS
2**
35
N/A
N/A
M5 by 12 Long SHCS
1**
36
N/A
N/A
M8 by 30 Long BHCS
1**
37
N/A
N/A
2mm by 8 Long Dowel Pin
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-638951100
Revision: C
Release Date: 10-21-08
Revision Date: 03-24-10
UNCONTROLLED COPY
Page 3 of 5
Mini-Mac Applicator for CP2.8 and CPX2.8 Crimp Terminals
Assembly Drawing
18
33
(2)
24
1
3
17
27 (2)
36
23
30
23
22
21
37
20
32
15
(2)
16
26
24
(2) 29
25
7
10
35
12
5
4
19
11
10
9
28
Figure 1
6
34 (2)
8
31
14
2
13
31
Doc No: ATS-638951100
Revision: C
Release Date: 10-21-08
Revision Date: 03-24-10
UNCONTROLLED COPY
Page 4 of 5
Mini-Mac Applicator for CP2.8 and CPX2.8 Crimp Terminals
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press with applicator before crimping under power. Check that
all screws are tight.
3. Slugs, terminals, dirt, and oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the Mini-Mac Applicator Manual (Document no. 63880-0000).
CAUTION:
This applicator should only be used in a press with a shut height of 135.80 mm (5.346”).
Tooling damage could result at a lower setting.
CAUTION:
To prevent injury, never operate this applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
Contact Information
For more information on Molex application tooling please contact Molex at 1-800-786-6539.
Americas Headquarters
Lisle, Illinois 60532 U.S.A.
1-800-78MOLEX
amerinfo@molex.com
Far East North Headquarters
Yamato, Kanagawa, Japan
81-462-65-2324
feninfo@molex.com
Far East South Headquarters
Jurong, Singapore
65-6-268-6868
fesinfo@molex.com
European Headquarters
Munich, Germany
49-89-413092-0
eurinfo@molex.com
Corporate Headquarters
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Doc No: ATS-638951100
Revision: C
Release Date: 10-21-08
Revision Date: 03-24-10
UNCONTROLLED COPY
Page 5 of 5
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