Mini-Mac Applicator for Flat Blade Crimp Terminals
Mini-Mac
Applicator
Application Tooling
Specification Sheet
Order No. 63894-1100
FEATURES
Directly adapts to most automatic wire processing machines
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other.
SCOPE
Products: Flat Blade Crimp Terminals, 14 AWG and Doubles Crimp Applications.
Terminal
Series No.
1508
2776
Terminal Order No
Wire Size
Insulation Diameter Max.
Strip Length
AWG
mm²
mm
In.
mm
In.
14
2.00
05-06-0117
3.55
.140
3.96-5.35 .156-.218
18+18 0.80+0.80
14
2.00
16+16 1.30+1.30
3.55
.140
3.96-5.35 .156-.218
18+18 0.80+0.80
For 16-20 AWG single wire applications 63894-1000 is recommended.
Consult your Molex sales representative for details.
BEND UP
BELL
MOUTH
SEAM
ROLLING
DEFINITION OF TERMS
BRUSH
CONDUCTOR
CRIMP
INSULATION
CRIMP
STRIP
LENGTH
CUT-OFF
TAB
TWISTING
BEND
DOWN
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-638941100 Release Date: 03-02-07
Revision: C
Revision Date: 10-06-10
UNCONTROLLED COPY
Page 1 of 5
Mini-Mac Applicator for Flat Blade Crimp Terminals
CRIMP SPECIFICATIONS
Terminal Series No.
1508
2776
Bell mouth
mm In.
Cut-off Tab Maximum
mm
In.
0.50
Bend up Bend down
Degree
1508
2776
.020
Twist Roll
Degree
Punch Width (Ref)
Conductor
Insulation
mm
In.
mm
In.
3.10 .122 4.25 .167
3.10 .122 4.25 .167
Conductor Brush
mm
In.
Terminal Series No.
Seam
14 AWG UL Style 1015 may have pinched strands or an open seam. This condition is normal and
does not effect crimp performance. The customer should determine suitability for the end application.
For all other wire gauges the seam shall not be open and no wire is allowed out of the crimping area.
After crimping, the conductor profile should measure the following.
Terminal Series No.
1508
2776
Wire Size
AWG
14
18+18
14
16+16
18+18
mm
2
2.00
0.80+0.80
2.00
1.30+1.30
0.80+0.80
Conductor
Crimp Height
Crimp Width (Ref.)
mm
In.
mm
In.
1.47-1.57 .058-.062 3.10-3.19 .122-.126
1.37-1.47 .054-.058 3.10-3.19 .122-.126
1.47-1.57 .058-.062 3.10-3.19 .122-.126
1.57-1.68 .062-.066 3.10-3.19 .122-.126
1.37-1.47 .054-.058 3.10-3.19 .122-.126
Pull Force
Minimum
N
Lb.
191.3 43.0
133.4 30.0
191.3 43.0
177.9 40.0
133.4 30.0
NOTE:
Some of the specifications in these charts above are intentionally left blank due to the fact that the
information does not currently exist.
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-638941100 Release Date: 03-02-07
Revision: C
Revision Date: 10-06-10
UNCONTROLLED COPY
Page 2 of 5
Mini-Mac Applicator for Flat Blade Crimp Terminals
PARTS LIST
Mini-Mac Applicator 63894-1100
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63894-1170
63894-1170
Tool Kit (All “Y” Items)
REF
11-18-5069
60811B106
Conductor Punch
1Y
1
11-18-5070
60811B107
Conductor Anvil
1Y
2
11-18-5071
60811B108
Insulation Punch
1Y
3
11-18-5072
60811B109
Insulation Anvil
1Y
4
11-18-5376
60804F144
Front Cut-Off Plunger
1Y
5
11-18-5375
60804F143
Front Cut-Off Plunger Retainer
1Y
6
Other Components
7
11-18-4083
60707-8
Feed Guide
1
8
11-18-5005
60800D112
Hold Down Block
1
9
11-18-5006
60800D113
Spring Retainer
1
10
11-18-5007
60800D114
Compression Spring (Hold Down)
1
11
11-18-5064
60811A111
Anvil Mount
1
12
11-18-5065
60811A115
Tooling Washer
1
13
11-18-5067
60811A121
Hold Down Plunger
1
14
11-18-5068
60811A122
Hold Down 1508 Terminal
1
15
11-18-5114
60804A130
Scrap Deflector
1
16
11-18-5115
60805A119
Wire Stop
1
17
11-18-5116
60804A141
Compression Spring (Knock out)
1
18
11-18-5374
60804F142
Knockout Blade
1
19
11-24-1067
4996-4
Cut Off Plunger Spring
1
20
63443-6125
63443-6125
Rear Cover
1
21
63803-5118
63803-5118
Conductor Bushing
1
22
63894-1101
63894-1101
Front Plunger Striker
1
Frame
23
63801-3201
63801-3201
Top
1
24
63801-3282
63801-3282
Base
1
25
63801-6550
63801-6550
Track
1
Hardware
26
N/A
N/A
M2.5 by 6 Long SHCS
1**
27
N/A
N/A
M3 by 6 Long SHCS
4**
28
N/A
N/A
M3 by 20 Long SHCS
2**
29
N/A
N/A
M4 by 6 Long SHCS
1**
30
N/A
N/A
M4 by 8 Long BHCS
2**
31
N/A
N/A
M4 by 12 Long BHCS
2**
32
N/A
N/A
M4 by 16 Long SHCS
2**
33
N/A
N/A
M5 by 14 Long SHCS
1**
34
N/A
N/A
M8 by 20 Long BHCS
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-638941100 Release Date: 03-02-07
Revision: C
Revision Date: 10-06-10
UNCONTROLLED COPY
Page 3 of 5
Mini-Mac Applicator for Flat Blade Crimp Terminals
Assembly Drawing
(2)
23
32
8
10
26
13
14
9
12
34
27
(2)
17
30
20
(2)
25
23
1
21
3
22
18
27
(2)
24
16
7
5
19
31 (2)
11
28 (2)
4
Figure 1
6
15
29
2
33
Doc No: ATS-638941100 Release Date: 03-02-07
Revision: C
Revision Date: 10-06-10
UNCONTROLLED COPY
Page 4 of 5
Mini-Mac Applicator for Flat Blade Crimp Terminals
NOTES
1.
Molex recommends an extra perishable tooling kit be maintained at your facility.
2.
Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all
screws are tight.
3.
Slugs, terminals, dirt, and oil should be kept clear of work area.
4.
Wear safety glasses at all times.
5.
For recommended maintenance refer to the Mini-Mac Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.80 mm (5.346”).
Tooling damage could result at a lower setting
CAUTION:
To prevent injury, never operate this applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
Contact Information
For more information on Molex application tooling please contact Molex at 1-800-786-6539.
http://www.molex.com
Doc No: ATS-638941100 Release Date: 03-02-07
Revision: C
Revision Date: 10-06-10
UNCONTROLLED COPY
Page 5 of 5
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