Mechanical Feed Metal Strip Applicator
Mini-Mac Applicator
Mechanical
Feed-Metal Strip
Application Tooling
Specification Sheet
Order No. 63881-0800
FEATURES
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Directly adapts to most crimp presses and automatic wire processors
Applicator designed to industry-standard mounting and shut height of 135.80mm (5.346")
Conductor and insulation rings allow quick adjustment for conductor and insulation crimp height change
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the
applicator from the crimp press
SCOPE
Products: Avikrimp™ and Insulkrimp™ Quick Disconnect Metal Strip Terminals, 18-22 AWG
Testing
Mechanical
The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The
following chart shows the UL and government specifications (MIL-T-7928) for various wire sizes. The tensile
strength is shown in pounds and indicates the minimum acceptable force to break or separate the terminal from
the conductor.
Color Code
Yellow
Yellow
Red
Red
Red
Blue
Blue
Yellow
Yellow
Red
Blue
Wire Size (AWG)
26
24
22
20
18
16
14
12
10
8
6
*UL - 486 A
3
5
8
13
20
30
50
70
80
90
100
*UL – 486 C
N/A
N/A
8
10
10
15
25
35
40
45
50
*UL – 310
N/A
N/A
8
13
20
30
50
70
80
N/A
N/A
*Military Class 2
7
10
15
19
38
50
70
110
150
225
300
*UL - 486 A - Terminals (Copper conductors only)
*UL - 486 C - Butt Splices, Parallel Splices, Closed End Connectors, and Wire Nuts
*UL - 310 - Quick Disconnects, Flag and Couplers
*Military Class 2- Military Approved Terminals only as listed
Doc No. ATS-638810800 Release Date: 12-15-04
Revision: E
Revision Date: 05-16-12
UNCONTROLLED COPY
Page 1 of 7
Mechanical Feed Metal Strip Applicator
Product List
The following is a partial list of the product order numbers and their specifications that this tool is designed to run.
Updates to this list are available on www.molex.com.
Terminal No.
19017-0068
19017-0069
19019-0015
19019-0018
19019-0019
19019-0021
19019-0075
19019-0116
Wire Size
Insulation Diameter Maximum
AWG
mm²
mm
In.
AAZ-2137
22-18 0.35-0.80
3.43
.135
AAZ-2137-032
22-18 0.35-0.80
3.43
.135
AAZ-8190-032
22-18 0.35-0.80
2.92
.115
AAZ-8137
22-18 0.35-0.80
2.92
.115
AAZ-8137-032
22-18 0.35-0.80
2.92
.115
AAZ-8190
22-18 0.35-0.80
2.92
.115
AAZ-8134
22-18 0.35-0.80
2.92
.115
SPL-0593Z
22-18 0.35-0.80
2.92
.115
Note: To process these terminals, assemble spacers with cutoff tooling as shown
in Figure 1. See also parts list and assembly drawing.
Terminal Eng. No.
Strip Length
mm
In.
6.35 .250
6.35 .250
6.35 .250
6.35 .250
6.35 .250
6.35 .250
6.35 .250
6.35 .250
36
35
Figure1
Wire Size
Insulation Diameter Maximum
AWG
mm²
mm
In.
AAZ-2140
22-18 0.35-0.80
3.43
.135
AAZ-2140MOD
22-18 0.35-0.80
3.43
.135
AAZ-8140
22-18 0.35-0.80
2.92
.115
AAZ-2140-LIF
22-18 0.35-0.80
3.30
.130
AAZ-8140-LIF
22-18 0.35-0.80
2.92
.115
Note: To process these terminals, assemble spacers with cutoff tooling as shown
in Figure 2. See also parts list and assembly drawing.
Terminal Eng. No.
Strip Length
mm
In.
6.35 .250
6.35 .250
6.35 .250
6.35 .250
6.35 .250
Terminal No.
19017-0022
19017-0142
19019-0020
19274-0001
19275-0001
35
36
Figure 2
Doc No. ATS-638810800 Release Date: 12-15-04
Revision: E
Revision Date: 05-16-12
UNCONTROLLED COPY
Page 2 of 7
Mechanical Feed Metal Strip Applicator
DEFINITION OF TERMS
The following illustrations are a generic terminal representation and not an exact image of any terminal listed in the
scope.
Insulated Female
Quick Disconnect
STRIP
LENGTH
MWID OR MAX
INSULATION
DIAMETER
BRUSH
TERMINAL
STRIP
MALE QD
TAPE OR
MOLDED REF
FEMALE QD
WIRE STOP
TAB
SIZE
TAB SIZE
Figure 3
CUT-OFF
TAB
CRIMP SPECIFICATIONS
Wire Size
AWG
22
20
18
mm²
0.35
0.50
0.80
“X” Dimension Conductor Crimp
Mean
Go
No Go
In
mm
In
mm
In
mm
.086 2.18 .083 2.11 .090 2.29
.086 2.18 .083 2.11 .090 2.29
.086 2.18 .083 2.11 .090 2.29
Terminal Series No.
19017
19019
19274
19275
Pull Force Minimum
Lbs
8.0
13.0
20.0
N
35.6
57.8
90.0
Cut-off Tab Maximum
mm
In.
0.25
.010
0.25
.010
0.25
.010
0.25
.010
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No. ATS-638810800 Release Date: 12-15-04
Revision: E
Revision Date: 05-16-12
UNCONTROLLED COPY
Page 3 of 7
Mechanical Feed Metal Strip Applicator
Tool Calibration
To recalibrate this applicator, make sure the power is completely shut
off on the press.
CONDUCTOR
CRIMP DIE
E2
USE SOFT METAL
SLUG METHOD
1. The Mini-Mac applicator must be properly installed in the press.
2. Crimping dies must be properly installed in the Mini-Mac
“X” CRIMP
applicator.
HEIGHT
E1
3. The recommended method of measuring the crimp height of the
conductor dies is the soft metal slug method, (See Figure 4).
CRIMP PROFILE
4. The slug must have a diameter 0.51mm (.020”) larger than the
Use soft metal slug (solder) method to
“X” No Go dimension before crimping.
measure the “X” dimension. Verify
5. Place the soft metal slug (solder) into the nest of the bottom die
tooling crimp height calibration by
and crimp (by hand cycling the press) similar to a terminal. The
referring to the Go/No Go dimensions
crimp height can be measured with a blade type micrometer or
shown in the chart below.
dial caliper, (Dimension “X”).
6. Adjustment of the crimp height can be accomplished by indexing
Figure 4
the conductor cam. The letter “A” gives the loosest position and
“K” gives the tightest position. A total adjustment of 0.50mm (.020”) can be achieved by adjusting the
conductor cam.
Note:
If the crimp height is too tight on the setting “A”, check the shut height of the press. See the Industrial Mini-
Mac Applicator Manual Section 2.1 for adjustments.
Doc No. ATS-638810800 Release Date: 12-15-04
Revision: E
Revision Date: 05-16-12
UNCONTROLLED COPY
Page 4 of 7
Mechanical Feed Metal Strip Applicator
PARTS LIST
Item
Mini-Mac Applicator 63881-0800
Order No
Engineering No.
Description
Quantity
Perishable Tooling
63881-0870
63881-0870
Tool Kit (All “Y” Items)
REF
63465-0012
63465-0012
Conductor Punch
1Y
63464-0012
63464-0012
Conductor Anvil
1Y
63463-0009
63463-0009
Insulation Punch
1Y
63462-0013
63462-0013
Insulation Anvil
1Y
63466-0201
63466-0201
Cut-off Plunger Rear
1Y
63466-0301
63466-0301
Rear Plunger Retainer
1Y
63466-0002
63466-0002
Cut-Off Blade
1Y
Other Components
63443-0021
63443-0021
Lower Tooling Key
1
63466-0101
63466-0101
Scrap Chute
1
63466-0403
63466-0403
Cut-off Plunger Striker (Rear)
1
63466-0921
63466-0921
Terminal Stripping Blade
1
63466-1054
63466-1054
1
•Spacer
(5.40mm)
63466-1075
63466-1075
1
•Spacer
(7.50mm)
63600-0110
63600-0110
M4 Washer, 3mm Thick
1
63600-1290
63600-1290
Washer
1
63700-0539
63700-0539
Cut-Off Plunger Spring
1
63801-4510
63801-4510
Terminal Guide Front
1
63890-0866
63890-0866
Collar-6.40 Long
1
63890-0867
63890-0867
Collar-7.70 Long
1
Frame
63801-3201
63801-3201
Mechanical Feed Applicator Frame Head
1
63801-3281
63801-3281
Base
1
63801-4550
63801-4550
Track Assembly
1
Hardware
N/A
N/A
M4 by 10 Long SHCS
2**
N/A
N/A
M4 by 12 Long SHCS
1**
N/A
N/A
M4 by 20 Long SHCS
4**
N/A
N/A
M4 by 40 Long SHCS
1**
N/A
N/A
M4 by 45 Long SHCS
1**
N/A
N/A
M8 by 30 Long BHCS
1**
N/A
N/A
3mm by 6 Long Roll Pin
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
•
See spacer assembly notes on page 2.
Note:
Crimp profiles used in 63881-0800 are equivalent to 19292-0002/MMZ-AA-575, 19287-0032 / ASP-AA-
5QD1087, 19287-0037 / ASP-AA-5QD250, and 19287-0042 / ASP-AA-5QD250 (UL file number E79133).
Doc No. ATS-638810800 Release Date: 12-15-04
Revision: E
Revision Date: 05-16-12
UNCONTROLLED COPY
Page 5 of 7
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