Fine Adjust Applicator for MX150™ Cable Seal Crimp Terminals
FineAdjust
Applicator
Application Tooling
Specification Sheet
Order No. 63903-9300
FEATURES
THIS APPLICATOR IS FOR AUTOMATIC WIRE PROCESSOR USE ONLY.
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the
applicator from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006")
for conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: MX150™ Cable Seal Receptacle Crimp Terminals, 22 AWG and 0.50mm
2
wires.
Terminal Series No.
Wire Size and Type
Insulation
Diameter
Strip Length
AWG
mm²
mm
In.
mm
In.
TXL-22
1.50-1.65 .059-.065
34081
34081-3005
34083-3003
FLR91X 0.50 1.40-1.60 .055-.063 4.70-5.60 .185-.220
34083
34081-5003
AVSS 0.50 1.60-1.70 .063-.067
See crimp specification for the individual Insulation Diameter.
Terminals were validated per USCAR-21 using the following wire specifications:
M1L-123A4 (TXL), M1L-126A1(metric) and JASO D 611(AVSS)
Customers are required to complete validation testing based on their own tooling practices.
Terminal Order No.
TERMINAL WIDTH NOT TO EXCEED
2.62mm AFTER CRIMPING
THIS AREA
BEND UP
TWISTING
ROLLING
DEFINITION OF TERMS
INSULATION CRIMP
BELL MOUTH
STRIP LENGTH
CONDUCTOR BRUSH
SEAL
WIRE
BEND DOWN
SEAM
CUT-OFF
TAB
CONDUCTOR CRIMP
Doc No: ATS-639039300
Revision: B
Release Date: 03-20-15
Revision Date: 03-23-15
UNCONTROLLED COPY
Page 1 of 5
Fine Adjust Applicator for MX150™ Cable Seal Crimp Terminals
CRIMP SPECIFICATION
Bell mouth
Cut-off Tab Maximum
Conductor Brush Maximum
mm
In.
mm
In.
mm
In.
34081
34083
0.30-0.70
.012-.028
0.50
.020
0.40
.016
Max. 0.40mm (.016”) above the conductor crimp height allowable.
THIS APPLICATOR IS INTENDED FOR AUTOMATIC WIRE PROCESSOR USE ONLY.
It is very important that the brush length is consistently within specification for this sealed connector system to work properly.
This applicator should only be run in a properly setup automatic wire processor in order to consistently achieve the brush length.
Any attempt to use this applicator outside a properly setup automatic wire processor will likely not meet the brush specification
and cause this sealed connector system to not work properly.
Terminal Series No.
Terminal
Series No.
34081 34083
Bend up Bend down Twist
Degree
3
3
Roll
Punch Width (Ref)
Seam
Conductor Insulation
Seam shall not be
mm
In
mm
In
open and no wire allowed
1.541 .061 3.469 .137 out of the crimping area
Degree
3
3
After crimping, the crimp profiles should measure the following:
Conductor
Pull Force Minimum
Terminal Series No.
Crimp Height
Crimp Width
AWG
mm²
mm
In.
mm
In.
N
Lb.
TXL-22
0.95-1.05 .037-.041 1.50-1.70 .059-.067
50
11.2
34081
FLR91X 0.50 1.05-1.15 .041-.045 1.50-1.70 .059-.067
75
16.9
34083
AVSS 0.50 1.05-1.15 .041-.045 1.50-1.70 .059-.067
75
16.9
Wire Size and Type
Wire Size and Type
AWG
TXL-22
mm²
FLR91X 0.50
AVSS 0.50
Terminal Series No.
34081
34083
Insulation
Diameter
mm
1.50-1.65
1.40-1.60
1.60-1.70
In.
.059-.065
.055-.063
.063-.067
Insulation
Crimp Height
Crimp Width
mm
In.
mm
In.
3.40-3.60 .134-.142 3.35-3.55 .132-.140
3.40-3.60 .134-.142 3.35-3.55 .132-.140
3.40-3.60 .134-.142 3.35-3.55 .132-.140
Terminal Series No.
34081
34083
Wire Size and Type
Cable
Seal
AWG
mm²
Manufacturer and Part No. Color
TXL-22
QSR
E-1644-01
Pink
FLR91X 0.50
QSR
E-1644-01
Pink
AVSS 0.50
QSR
E-1644-01
Pink
Cable
Seal Position On a Wire
(Before crimping)
0.20-0.40mm (REF)
SEAL POSTION
Tool
Qualification Notes:
1. Pull Force should be measured with no
influence from the insulation crimp.
2. The above specifications are guidelines to
an optimum crimp.
WIRE
INSULATION
SEAL
Doc No: ATS-639039300
Revision: B
Release Date: 03-20-15
Revision Date: 03-23-15
UNCONTROLLED COPY
Page 2 of 5
Fine Adjust Applicator for MX150™ Cable Seal Crimp Terminals
PARTS LIST
FineAdjust Applicator 63903-9300
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63903-9370
63903-9370
Tool Kit (All “Y” Items)
REF
1
63457-0110
63457-0110
Conductor Punch
1Y
2
63455-0137
63455-0137
Conductor Anvil
1Y
3
63454-0161
63454-0161
Insulation Punch
1Y
4
63456-0109
63456-0109
Insulation Anvil
1Y
5
63443-0037
63443-0037
Cut-Off Plunger Front
1Y
6
63443-0038
63443-0038
Plunger Retainer Front
1Y
Other Components
7
11-18-4094
60709A111
Feed Guide
1
8
63443-0009
63443-0009
Scrap Chute
1
9
63443-0055
63443-0055
Key
1
10
63443-0090
63443-0090
Wire Stop
1
11
63443-1714
63443-1714
Height Spacer
1
12
63443-2203
63443-2203
Coarse Spacer (3.00mm)
1
13
63443-2208
63443-2208
Coarse Spacer (8.00mm)
1
14
63443-2310
63443-2310
Fine Spacer (3.50mm)
1
15
63443-3203
63443-3203
Wire Pusher
1
16
63443-6122
63443-6122
Rear Cover
1
17
63600-5016
63600-5016
Wire Pusher spring
1
18
63700-0539
63700-0539
Cut-off Plunger Spring
1
19
63867-3007
63867-3007
Bottom Cap
1
20
63890-0009
63890-0009
Plunger Striker
1
Frame
21
63800-4901
63800-4901
Top
1
22
63801-3286
63801-3286
Base
1
23
63801-4650
63801-4650
Track
1
24
63459-0001
63459-0001
Terminal Track with Relief Groove
1
Hardware
25
N/A
N/A
M3 by 6 Long SHCS
2**
26
N/A
N/A
M3 by 6 Long FHCS
1**
27
N/A
N/A
M4 by 6 Long SHCS
2**
28
N/A
N/A
M4 by 8 Long Flat Point SSS
1**
29
N/A
N/A
M4 by 12 Long SHCS
2**
30
N/A
N/A
M4 by 12 Long BHCS
2**
31
N/A
N/A
M4 by 16 Long SHCS
1**
32
N/A
N/A
M4 by 50 Long SHCS
2**
33
N/A
N/A
M5 by 12 Long SHCS
1**
34
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
35
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639039300
Revision: B
Release Date: 03-20-15
Revision Date: 03-23-15
UNCONTROLLED COPY
Page 3 of 5
Fine Adjust Applicator for MX150™ Cable Seal Crimp Terminals
Assembly Drawing
21
34
35
19
17
28
15
20
1
29
30 (2)
16
24
23
21
31
(2)
3
(2)
7
25
22
10
33
5
4
18
6
2
12
13
14
11
10
27
9
26
8
27
Figure 1
32 (2)
Doc No: ATS-639039300
Revision: B
Release Date: 03-20-15
Revision Date: 03-23-15
UNCONTROLLED COPY
Page 4 of 5
Fine Adjust Applicator for MX150™ Cable Seal Crimp Terminals
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check
that all screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or wire-
processing machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
Visit our Web site at http://www.molex.com
Doc No: ATS-639039300
Revision: B
Release Date: 03-20-15
Revision Date: 03-23-15
UNCONTROLLED COPY
Page 5 of 5
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