Mini-Mac Applicator for Claspcon™ Crimp Terminal Socket
Mini-Mac Applicator
Specification Sheet
Order No. 63892-4600
FEATURES
Directly adapts to most automatic wire processing machines
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the
applicator from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006")
for conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other.
SCOPE
Products: Claspcon™ Crimp Terminal Socket, 24-30 AWG
Terminal Series No.
1881-3
Terminal Order No.
02-08-1103
Wire Size
AWG
24-30
mm²
0.05-0.20
Insulation Diameter
Maximum
mm
In.
1.52
.060
Strip Length
mm
3.96-5.54
In.
.156-.218
DEFINITION OF TERMS
C/L
BEND UP
BELL MOUTH
BRUSH
INSULATION
CRIMP
TWISTING
STRIP
LENGTH
CONDUCTOR
CRIMP HEIGHT
CRIMP
BEND
DOWN
C/L
CUT-OFF
TAB
SEAM
ROLLING
TERMINAL
LOCATION
Terminal is to be centrally located between the two (2) cut-off tab edges by one half of the total cut-off tab
tolerance.
This illustration is a generic terminal representation and not an exact image of any terminal listed in the scope.
Doc No: ATS-638924600
Revision: A
Release Date: 10-30-08
Revision Date: 10-30-08
UNCONTROLLED COPY
Page 1 of 5
Mini-Mac Applicator for Claspcon™ Crimp Terminal Socket
CRIMP SPECIFICATIONS
Terminal Series No.
1881
Bell mouth
mm In.
Cut-off Tab
mm
In.
3.53-3.69 .139-.145
Conductor Brush
mm
In.
Terminal Series No.
1881
Punch Width (Ref)
Conductor
Insulation
mm
In.
mm
In.
3.475 .137 1.93 .076
Seam
Seam shall not be open
and no wire allowed
out of the crimping area
NOTE:
Some of the specifications in these charts above are intentionally left blank due to the fact that
the information does not currently exist.
After crimping, the conductor profile should measure the following.
Terminal Series No.
Wire Size
AWG mm
2
24 0.20
26 0.12
28 0.08
30 0.05
Crimp Height
Crimp Width (REF) Pull Force Minimum
mm
In.
mm
In.
N
Lb.
0.86-0.91 .034-.036
44.5
10.00
0.74-0.79 .029-.031
26.7
6.00
0.71-0.76 .028-.030
17.8
4.00
0.71-0.76 .028-.030
13.3
3.00
1881
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No: ATS-638924600
Revision: A
Release Date: 10-30-08
Revision Date: 10-30-08
UNCONTROLLED COPY
Page 2 of 5
Mini-Mac Applicator for Claspcon™ Crimp Terminal Socket
PARTS LIST
Mini-Mac Applicator 63892-4600
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63892-4670
63892-4670
Tool Kit (All “Y” Items)
REF
1
11-18-4053
60706-15
Conductor Punch
1Y
2
11-18-4532
60706-34
Combination Anvil
1Y
3
11-18-4054
60706-16
Insulation Punch
1Y
4
11-18-4447
60706-31
Cut-Off Punch
1Y
5
11-18-4044
60706-6
Cut-off Die Plate
1Y
Other Components (REF 924650)
6
11-17-0094
1739-37
Compression Spring
1
7
11-17-1172
4151-20
Terminal Drag Plate
1
8
11-18-4040
60706-2
Cover Plate
1
9
11-18-4042
60706-4
Terminal Guide
1
10
11-18-4043
60706-5
Insulation Punch Holder
1
11
11-18-4422
60706-28
Hold Down Plunger
1
12
11-18-4423
60706-29
Stripper and Wire Stop
1
13
11-18-4446
60706-30
Stripper and Wire Stop Holder
1
14
11-18-4562
60700-15
Slug Ramp
1
15
63803-5105
63803-5105
Conductor Bushing
1
Frame
16
63801-3201
63801-3201
Top
1
17
63801-3282
63801-3282
Base
1
18
63801-6550
63801-6550
Track
1
Hardware
19
N/A
N/A
M3 by 8 Long SHCS
4**
20
N/A
N/A
M4 by 12 Long BHCS
2**
21
N/A
N/A
M4 by 16 Long SHCS
2**
22
N/A
N/A
M8 by 20 Long BHCS
1**
23
N/A
N/A
#6-32 by 3/8” Long BHCS
3**
24
N/A
N/A
#8-32 by 1/4” Long BHCS
1**
25
N/A
N/A
#1/4-20 by 1/2” Long SHCS
2**
26
N/A
N/A
1/8 Diameter by 3/8” Long Roll Pin
2**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-638924600
Revision: A
Release Date: 10-30-08
Revision Date: 10-30-08
UNCONTROLLED COPY
Page 3 of 5
Mini-Mac Applicator for Claspcon™ Crimp Terminal Socket
Assembly Drawing
6
11
1
21
4
16
(2)
3
10
22
15
20
8
(2)
23
26 (2)
(2) 19
7
19
(2)
18
16
5
2
13
12
25
(2)
9
17
14
23 (2)
24
Figure 1
Doc No: ATS-638924600
Revision: A
Release Date: 10-30-08
Revision Date: 10-30-08
UNCONTROLLED COPY
Page 4 of 5
Mini-Mac Applicator for Claspcon™ Crimp Terminal Socket
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check
that all screws are tight.
3. Slugs, terminals, dirt, and oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the Mini-Mac Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.80 mm (5.346”).
Tooling damage could result at a lower setting
CAUTION:
To prevent injury, never operate this applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
Contact Information
For more information on Molex application tooling please contact Molex at 1-800-786-6539.
Americas Headquarters
Lisle, Illinois 60532 U.S.A.
1-800-78MOLEX
amerinfo@molex.com
Far East North Headquarters
Yamato, Kanagawa, Japan
81-462-65-2324
feninfo@molex.com
Far East South Headquarters
Jurong, Singapore
65-6-268-6868
fesinfo@molex.com
European Headquarters
Munich, Germany
49-89-413092-0
eurinfo@molex.com
Corporate Headquarters
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Doc No: ATS-638924600
Revision: A
Release Date: 10-30-08
Revision Date: 10-30-08
UNCONTROLLED COPY
Page 5 of 5
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