Mini-Mac Applicator for PV Solar Pin and Socket Crimp Terminals
Mini-Mac
Applicator
Application Tooling
Specification Sheet
Order No. 63895-2800
FEATURES
Directly adapts to most automatic wire processing machines
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other.
SCOPE
Products: PV Solar Pin and Socket Crimp Terminal, 10-12 AWG and 6.00-4.00mm².
Terminal Series No.
130196
130197
93302
93303
Terminal Order No.
130196-0314
130197-0346
93302-0004
93303-0004
Wire Size
AWG
10-12
10-12
10-12
10-12
mm²
6.00-4.00
6.00-4.00
6.00-4.00
6.00-4.00
Insulation Diameter
(Maximum)
mm
In.
7.8
.31
7.8
.31
7.8
.31
7.8
.31
Strip Length
mm
7.00-10.00
7.00-10.00
7.00-10.00
7.00-10.00
In.
.276-.394
.276-.394
.276-.394
.276-.394
DEFINITION OF TERMS
STRIP LENGTH
BELL MOUTH
CONDUCTOR
BRUSH
SEAM
BEND
UP
ROLLING
TWISTING
CONDUCTOR
CRIMP
CUT-OFF
TAB
WIRE
BEND
DOWN
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No. ATS-638952800
Revision: E
Release Date: 02-16-11
Revision Date: 01-03-12
UNCONTROLLED COPY
Page 1 of 5
Mini-Mac Applicator for PV Solar Pin and Socket Crimp Terminals
CRIMP SPECIFICATIONS
Wire Size
AWG mm²
10
6.00
12
4.00
10
6.00
12
4.00
Bell mouth
mm
In.
0.20-1.50 .008-.059
0.20-1.50 .008-.059
0.20-1.50 .008-.059
0.20-1.50 .008-.059
Cut-off Tab Maximum
mm
In.
0.50
.020
0.50
.020
0.50
.020
0.50
.020
Conductor Brush
mm
In.
1.00-3.00 .039-.118
1.00-3.00 .039-.118
1.00-3.00 .039-.118
1.00-3.00 .039-.118
Terminal Series No.
130196 and 93302
130197 and 93303
Terminal Series No.
130196 and 93302
130197 and 93303
Bend up Bend down
Degree
3
3
3
3
Twist Roll
Degree
4
8
4
8
Punch Width (Ref)
Conductor
mm
In
3.80
.150
3.80
.150
Seam
Seam shall not be open
and no wire allowed out
of the crimping area
After crimping, the conductor profile should measure the following.
Terminal Series No.
130196 and 93302
130197 and 93303
Wire Size
AWG mm
2
10
6.00
12
4.00
10
6.00
12
4.00
Conductor Crimp Height
mm
In.
2.15-2.25
.085-.089
2.10-2.20
.083-.087
2.15-2.25
.085-.089
2.10-2.20
.083-.087
Pull Force Minimum
N
Lb.
356.0
80.0
312.0
70.1
356.0
80.0
312.0
70.1
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No. ATS-638952800
Revision: E
Release Date: 02-16-11
Revision Date: 01-03-12
UNCONTROLLED COPY
Page 2 of 5
Mini-Mac Applicator for PV Solar Pin and Socket Crimp Terminals
PARTS LIST
Mini-Mac Applicator 63895-2800
Item
Order No
Engineering No.
Description
Quantity
Perishable Tooling
63895-2870
63895-2870
Tool Kit (All “Y” Items)
REF
63465-0078
63465-0078
Conductor Punch
1Y
1
63456-0079
63456-0079
Conductor Anvil
1Y
2
63443-0039
63443-0039
Front Cut-Off Plunger
1Y
3
63443-0040
63443-0040
Cut-off Plunger Retainer
1Y
4
Other Components
11-18-4083
60707-8
Front Cover
1
5
63443-0009
63443-0009
Scrap Chute
1
6
63443-0024
63443-0024
Lower Tooling Key
1
7
63443-0041
63443-0041
Plunger Striker
1
8
63443-0092
63443-0092
Wire Stop
1
9
63443-1711
63443-1711
Height Spacer
1
10
63443-2206
63443-2206
Course Spacer (6.00mm)
1
11
63443-2209
63443-2209
Course Spacer (9.00mm)
1
12
63443-2312
63443-2312
Fine Spacer (3.60mm)
2
13
63443-6135
63443-6135
Rear Cover
1
14
63600-1290
63600-1290
Washer
1
15
63700-0539
63700-0539
Cut-off Plunger Spring
1
16
63700-2793
63700-2793
Hold Down Plunger Spring
1
17
63801-4481
63801-4481
Hold Down Block
1
18
63801-4482
63801-4482
Spring Retainer
1
19
63801-4483
63801-4483
Hold Down Plunger
1
20
63801-4484
63801-4484
Hold-Down Pad
1
21
63803-5146
63803-5146
Collar-6.40 Long
1
22
Frame
63801-3201
63801-3201
Top
1
23
63801-3281
63801-3281
Base
1
24
63801-4650
63801-4650
Track
1
25
Hardware
N/A
N/A
M3 by 5 Long SHCS
1**
26
N/A
N/A
M3 by 6 Long SHCS
2**
27
N/A
N/A
M3 by 6 Long FHCS
2**
28
N/A
N/A
M4 by 6 Long SHCS
2**
29
N/A
N/A
M4 by 12 Long BHCS
2**
30
N/A
N/A
M4 by 12 Long SHCS
2**
31
N/A
N/A
M4 by 50 Long SHCS
2**
32
N/A
N/A
M5 by 12 Long SHCS
1**
33
N/A
N/A
M8 by 30 Long BHCS
1**
34
N/A
N/A
2mm by 5 Long Dowel Pin
1**
35
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No. ATS-638952800
Revision: E
Release Date: 02-16-11
Revision Date: 01-03-12
UNCONTROLLED COPY
Page 3 of 5
Mini-Mac Applicator for PV Solar Pin and Socket Crimp Terminals
Assembly Drawing
31
18
23
(2)
1
8
22
19
15
34
21
17
20
30 (2)
14
28
26
23
(2)
25
27
5
24
9
33
10
3
11
35
2
12
16
7
28
4
6
32 (2)
29
Figure 1
9
13
29
Doc No. ATS-638952800
Revision: E
Release Date: 02-16-11
Revision Date: 01-03-12
UNCONTROLLED COPY
Page 4 of 5
Mini-Mac Applicator for PV Solar Pin and Socket Crimp Terminals
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all
screws are tight.
3. Slugs, terminals, dirt, and oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the Mini-Mac Manual.
CAUTION:
This applicator must only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower shut height.
CAUTION:
To prevent injury, never operate this applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
Contact Information
For more information on Molex application tooling please contact Molex at 1-800-786-6539.
http://www.molex.com
Doc No. ATS-638952800
Revision: E
Release Date: 02-16-11
Revision Date: 01-03-12
UNCONTROLLED COPY
Page 5 of 5
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