Fine Adjust Applicator for 3.3 WTW Terminals
FineAdjust
Applicator
Application Tooling
Specification Sheet
Order No. 63904-4300
FEATURES
Directly adapts to most automatic wire processing machines
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the
applicator from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006")
for conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
SCOPE
Products: Male and Female 3.3 WTW connector system, 0.3 mm² AVSS – 0.5. mm² AVSS
Terminal
Terminal Order No.
Series No.
201115
201116
Insulation Diameter
Strip Length
IPC/WHMA-A620 (1) Terminal (2)
AWG mm²
mm
In.
mm
In.
mm
In.
201115-5000
NA
0.3 1.35-1.70 .053-.067 1.4 .055 3.3 – 3.7 .130-.145
201116-5000
NA
0.5 1.35-1.70 .053-.067 1.7 .067 3.3 – 3.7 .130-.145
(1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
(2) Overall insulation OD specification for terminal.
Wire Size
DEFINITION OF TERMS
Doc No: ATS-639044300
Revision: A
Release Date: 02-20-2017
Revision Date: 02-20-2017
UNCONTROLLED COPY
Page 1 of 5
Fine Adjust Applicator for 3.3 WTW Terminals
CRIMP SPECIFICATION
Terminal Series No.
201115
201116
** Bell mouth
mm
In.
0.2 – 0.4
.008-.016
Cut-off Tab Maximum
mm
In.
0.2
.008
Conductor Brush
mm
In.
0.1 – 1.0
.004-.040
** This tool may produce a bell mouth that is up to 0.55mm.
The larger bell mouth reduces terminal bend. This does not affect the integrity of the crimp.
Terminal Series No.
201115
201116
Bend up Bend down
Degree
3 max.
3 max
Punch Width mm (Ref)
Seam
Conductor Insulation
Degree
mm In mm In
Seam shall not be open
and no wire allowed out
3 max. 6 max 1.4 .055 1.9 .075
of the crimping area
Twist
Roll
After crimping, the conductor profile should measure the following.
Terminal Series No.
201115
201116
Wire Size
AWG
NA
NA
NA
NA
mm
2
0.3
0.5
0.3
0.5
Conductor
Crimp Height
Crimp Width (Ref)
mm
In.
mm
In.
0.77 – 0.82 .030-.032 1.35-1.55 .053-.061
0.83 – 0.91 .032-.036 1.35-1.55 .053-.061
0.77 – 0.82 .030-.032 1.35-1.55 .053-.061
0.83 – 0.91 .032-.036 1.35-1.55 .053-.061
Insulation
Crimp Height (Ref.) Crimp Width (Ref.)
mm
In.
mm
In.
1.6-1.7 .063-.067
1.9
.075
1.7-1.8 .067-.071
1.9
.075
1.6-1.7 .063-.067
1.9
.075
1.7-1.8 .067-.071
1.9
.075
Pull Force
Minimum
N
Lb.
39.2 8.8
58.8 13.2
39.2 8.8
58.8 13.2
Terminal Series No.
201115
201116
Wire Size
AWG mm
2
NA
0.3
NA
0.5
NA
0.3
NA
0.5
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639044300
Revision: A
Release Date: 02-20-2017
Revision Date: 02-20-2017
UNCONTROLLED COPY
Page 2 of 5
Fine Adjust Applicator for 3.3 WTW Terminals
PARTS LIST
FineAdjust Applicator 63904-4300
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63904-4370
63904-4370
Tool Kit (All “Y” Items)
REF
1
63444-1425
63444-1425
Conductor Punch
1Y
2
63445-1456
63445-1456
Conductor Anvil
1Y
3
63454-0003
63454-0003
Insulation Punch
1Y
4
63445-1947
63445-1947
Insulation Anvil
1Y
5
63443-0005
63443-0005
Cut-Off Plunger Front
1Y
6
63443-0012
63443-0012
Plunger Retainer Front
1Y
Other Components
7
11-17-0022
1739-21
Hold-Down Spring
1
8
11-18-4083
60707-8
Front Cover
1
9
11-24-1067
4996-4
Cut-off Plunger Spring
1
10
63443-0009
63443-0009
Scrap Chute Front
1
11
63443-0024
63443-0024
Lower Tooling Key
1
12
63443-0090
63443-0090
Wire Stop
1
13
63443-0093
63443-0093
Shank
1
14
63443-1717
63443-1717
Height Spacer
1
15
63443-2215
63443-2215
Coarse Spacer
1
16
63443-2310
63443-2310
Fine Spacer
1
17
63443-2803
63443-2803
Plunger Striker Front
1
18
63443-2911
63443-2911
Wire Hold-Down Plunger
1
19
63443-6113
63443-6113
Rear Cover
1
20
63443-7134
63443-7134
Terminal Hold-Down
1
21
63600-1057
63600-1057
Wire Hold-Down Spring
1
Frame
22
63800-4901
63800-4901
Top
1
23
63801-3281
63801-3281
Base
1
24
63801-4650
63801-4650
Track
1
Hardware
25
N/A
N/A
M3 by 6 Long FHCS
1**
26
N/A
N/A
M3 by 6 Long SHCS
2**
27
N/A
N/A
M3 by 8 Long SHCS
1**
28
N/A
N/A
M4 by 6 Long SHCS
2**
29
N/A
N/A
M4 by 12 Long BHCS
2**
30
N/A
N/A
M4 by 50 Long SHCS
2**
31
N/A
N/A
M5 by 12 Long SHCS
1**
32
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
33
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639044300
Revision: A
Release Date: 02-20-2017
Revision Date: 02-20-2017
UNCONTROLLED COPY
Page 3 of 5
Fine Adjust Applicator for 3.3 WTW Terminals
Assembly Drawing
22
32
33
1
3
13
17
7
27
29 (2)
21
19
22
18
20
24
(2)
8
26
23
12
31
16
14
28
5
9
6
2
4
15
12
11
25
Figure 1
30 (2)
10
28
Doc No: ATS-639044300
Revision: A
Release Date: 02-20-2017
Revision Date: 02-20-2017
UNCONTROLLED COPY
Page 4 of 5
Fine Adjust Applicator for 3.3 WTW Terminals
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that
all screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.8mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or wire-
processing machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
Visit our Web site at http://www.molex.com
Doc No: ATS-639044300
Revision: A
Release Date: 02-20-2017
Revision Date: 02-20-2017
UNCONTROLLED COPY
Page 5 of 5
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