Mini-Mac Applicator for SRC Connector using MX150L Crimp Terminals
Mini-Mac Applicator
Mechanical Feed
Metal Strip
Application Tooling
Specification Sheet
Order No. 63895-3900
FEATURES
Directly adapts to most automatic wire processing machines
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other.
SCOPE
Products: SRC Connector using MX150L Male and Female Crimp Terminals, 3.0mm² FLRY-B wire.
Terminal Series No.
Wire Size
Insulation Diameter
Strip Length
Wire Type mm²
mm
In.
mm
In.
19431
FLRY-B
3.0 3.10-3.40 .122-.134 5.50-6.20 .217-.244
19431-0064
*
19434
FLRY-B
3.0 3.10-3.40 .122-.134 5.50-6.20 .217-.244
19434-0013
*
Terminals were validated using the following wire specifications: ISO 6722-1, Class B
*
This terminal cannot be used with housing series 19432.
Terminal Order No.
DEFINITION OF TERMS
STRIP LENGTH
BELL MOUTH
CONDUCTOR
BRUSH
BEND UP
ROLLING
WIRE
ANGLE
WIRE
CUT-OFF
TAB
CONDUCTOR
CRIMP
SEAM
TWISTING
BEND
DOWN
Doc No: ATS-638953900
Revision: A
Release Date: 04-19-16
Revision Date: 04-19-16
UNCONTROLLED COPY
Page 1 of 5
Mini-Mac Applicator for SRC Connector using MX150L Crimp Terminals
CRIMP SPECIFICATION
Terminal Series No.
19431
19434
Terminal
Series No.
19431
19434
Bend up Bend down
Degree
2
2
3
3
Bell mouth
mm
In.
0.25-1.25 .010-.049
0.25-1.25 .010-.049
Twist
Roll
Cut-off Tab Maximum
mm
In.
0.50
.020
0.50
.020
Conductor Brush
mm
In.
0.10-0.50 .004-.020
0.10-0.50 .004-.020
Conductor Seam
Seam shall not be
open and no wire allowed
out of the crimping area
Degree
4
4
8
8
Punch Width (Ref)
Conductor Insulation
mm
In
mm
In
3.80 .150 4.00 .157
3.80 .150 4.00 .157
Wire Angle
Degree
5 Maximum
5 Maximum
After crimping, the crimp profiles should measure the following:
Conductor
Pull Force Minimum
Crimp Height
Crimp Width
mm
In.
mm
In.
N
Lb.
2.03-2.13 .080-.084 3.70-3.90 .146-.154
266
59.8
2.03-2.13 .080-.084 3.70-3.90 .146-.154
266
59.8
Insulation
Crimp Height (Ref) Crimp Width (Ref.)
mm
In.
mm
In.
3.45
.136
4.15
.163
3.45
.136
4.15
.163
Terminal Series No.
19431
19434
Wire Size
Wire Type mm
2
FLRY-B
3.0
FLRY-B
3.0
Terminal Series No.
19431
19434
Wire Size
Wire Type mm
2
FLRY-B
3.0
FLRY-B
3.0
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-638953900
Revision: A
Release Date: 04-19-16
Revision Date: 04-19-16
UNCONTROLLED COPY
Page 2 of 5
Mini-Mac Applicator for SRC Connector using MX150L Crimp Terminals
PARTS LIST
Mini-Mac Applicator 63895-3900
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63895-3970
63895-3970
Tool Kit (All “Y” Items)
REF
1
63465-0042
63465-0042
Conductor Punch
1Y
2
63455-3801
63455-3801
Conductor Anvil
1Y
3
63471-0017
63471-0017
Insulation Punch
1Y
4
63443-0037
63443-0037
Cut-off Plunger Front
1Y
5
63443-0038
63443-0038
Plunger Retainer Front
1Y
Other Components
6
11-18-4083
60707-8
Feed Guide
1
7
11-18-4848
60800A123
Spring Retainer
1
8
11-18-4849
60800A124
Wire Hold Down Spring
1
9
11-24-1067
4996-4
Cut-Off Plunger Spring
1
10
63443-0009
63443-0009
Scrap Chute Front
1
11
63443-0024
63443-0024
Key
1
12
63443-0090
63443-0090
Wire Stop
1
13
63443-1727
63443-1727
Height Spacer (19.70mm)
1
14
63443-1740
63443-1740
Height Spacer (21.00mm)
1
15
63443-2201
63443-2201
Course Spacer (1.00mm)
1
16
63443-2207
63443-2207
Course Spacer (7.00mm)
1
17
63443-2314
63443-2314
Fine Spacer (3.70mm)
1
18
63443-6125
63443-6125
Rear Cover
1
19
63466-0508
63466-0508
Cut-off Plunger Striker Front
1
20
63890-0866
63890-0866
Collar-6.40 Long
1
21
63890-0995
63890-0995
Collar-4.05 Long
1
Frame
22
63801-3201
63801-3201
Top
1
23
63801-3281
63801-3281
Base
1
24
63801-4650
63801-4650
Track
1
Hardware
25
N/A
N/A
M3 by 6 Long FHCS
1**
26
N/A
N/A
M3 by 6 Long SHCS
2**
27
N/A
N/A
M4 by 6 Long SHCS
2**
28
N/A
N/A
M4 by 12 Long BHCS
2**
29
N/A
N/A
M4 by 50 Long SHCS
2**
30
N/A
N/A
M5 by 12 Long SHCS
1**
31
N/A
N/A
M8 by 30 Long BHCS
1**
32
N/A
N/A
2mm by 5 Long Roll Pin
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-638953900
Revision: A
Release Date: 04-19-16
Revision Date: 04-19-16
UNCONTROLLED COPY
Page 3 of 5
Mini-Mac Applicator for SRC Connector using MX150L Crimp Terminals
Assembly Drawing
22
1
3
7
19
31
28 (2)
18
8
22
26 (2)
6
24
23
12
30
4
32
2
13
16
15
17
9
14
11
25
5
29
(2)
10
27
Figure 1
12
28
21
20
Doc No: ATS-638953900
Revision: A
Release Date: 04-19-16
Revision Date: 04-19-16
UNCONTROLLED COPY
Page 4 of 5
Mini-Mac Applicator for SRC Connector using MX150L Crimp Terminals
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check
that all screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the Mini-Mac Applicator Manual (Document no. 63880-0000).
Insulation Attribute Notes:
In order to help ensure the integrity of the connector seal, the design intent is to partially bury the insulation grips
into the wire insulation. Due to this, skiving of the insulation may occur. This skiving attribute is acceptable.
Below are examples of insulation skiving that may be seen with this connector system.
CAUTION:
This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or wire-
processing machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION:
These Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling qualified by Molex. When using non-Molex tooling with this specific connector system listed in this
document, the Molex qualification does not apply and the responsibility for full qualification of the connector
system is that of the customer. Molex accepts no liability for tooling support where non-Molex tooling is used.
Visit our Web site at http://www.molex.com
Doc No: ATS-638953900
Revision: A
Release Date: 04-19-16
Revision Date: 04-19-16
UNCONTROLLED COPY
Page 5 of 5
京公网安备 11010802033920号
Copyright © 2005-2026 EEWORLD.com.cn, Inc. All rights reserved
电子工程世界
