Fine Adjust Applicator for MX120G Mat Seal Terminals
FineAdjust
Applicator
Application Tooling
Specification Sheet
Order No. 63902-6700
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: MX120G Mat Seal Receptacle Terminals, 0.75mm
2
wires.
Terminal
Series No.
36799
Terminal Order No.
36799-0001
Wire Size
Wire Type
mm²
FLRY-B
0.75 mm2
Insulation Diameter
mm
In.
1.60-1.90 .063-.075
Strip Length (Ref.)
mm
In.
4.50-5.50 .177-.217
BEND UP
DEFINITION OF TERMS
COND. CRIMP
HEIGHT
STRIP
LENGTH
INSUL CRIMP
BELL HEIGHT
MOUTH
BRUSH
CUT-OFF
TAB
SEAM
ROLLING
TWISTING
BEND
DOWN
CRIMP
HEIGHT
Doc No. ATS-639026700
Revision: A
Release Date: 11-19-12
Revision Date: 12-19-12
UNCONTROLLED COPY
Page 1 of 5
Fine Adjust Applicator for MX120G Mat Seal Terminals
CRIMP SPECIFICATION
Terminal Series No.
36799
Bell mouth
mm
In.
0.25-0.50
.010-.020
Cut-off Tab Maximum
mm
In.
0.30
.012
Conductor Brush
mm
In.
0.20-1.20
.008-.047
Wire brush must be flush or below top of Conductor Crimp.
Bend up Bend down
Degree Max.
36799
1.5
1.5
Twist Roll
Degree Max.
4
6
Punch Width (Ref)
Conductor Insulation
mm
In
mm
In
1.60
.063
2.30
.091
Seam
Seam shall not be
open and no wire allowed
out of the crimping area
Terminal Series No.
After crimping, the crimp profiles should measure the following:
Terminal
Series No.
36799
Wire Size
Wire Type
FLRY-B
mm²
Conductor
Insulation
Pull Force
Crimp Width Crimp Height Crimp Width
Minimum
Crimp Height
(Ref)
Max.
(Ref)
mm
In.
mm
In.
mm
In.
mm
In.
N
Lb.
1.60
.063
2.35
.093
2.30
.091
115 25.9
0.75 mm2 1.10-1.20 .043-.047
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No. ATS-639026700
Revision: A
Release Date: 11-19-12
Revision Date: 12-19-12
UNCONTROLLED COPY
Page 2 of 5
Fine Adjust Applicator for MX120G Mat Seal Terminals
PARTS LIST
Item
Order No
63902-6770
63457-0094
63455-0057
63454-0078
63456-0052
63443-0003
63443-0012
11-18-4083
11-24-1067
63443-0009
63443-0024
63443-0090
63443-1709
63443-2214
63443-2302
63443-2804
63443-2915
63443-6119
63600-0021
63867-3007
63800-4901
63801-3281
63801-4650
N/A
N/A
N/A
N/A
FineAdjust Applicator 63902-6700
Engineering No.
Description
Perishable Tooling
63902-6770
Tool Kit (All “Y” Items)
63457-0094
Conductor Punch
63455-0057
Conductor Anvil
63454-0078
Insulation Punch
63456-0052
Insulation Anvil
63443-0003
Cut-Off Plunger
63443-0012
Front Plunger Retainer
Other Components
60707-8
Feed Guide
4996-4
Cut-off Plunger Spring
63443-0009
Scrap Chute
63443-0024
Key
63443-0090
Wire Stop
63443-1709
Height Spacer
63443-2214
Coarse Spacer (14.00mm)
63443-2302
Fine Spacer (3.10mm)
63443-2804
Front Plunger Striker
63443-2915
Striker Plunger
63443-6119
Rear Cover
63600-0021
Striker Plunger Spring
63867-3007
Bottom Cap
Frame
63800-4901
Top
63801-3281
Base
63801-4650
Track
Hardware
N/A
M3 by 6 Long SHCS
N/A
M3 by 6 Long FHCS
N/A
M4 by 6 Long SHCS
N/A
M4 by 8 Long Brass Tip SSS
Quantity
REF
1Y
1Y
1Y
1Y
1Y
1Y
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2**
1**
2**
1**
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
N/A
N/A
N/A
N/A
M4 by 12 Long SHCS
M4 by 12 Long BHCS
2**
2**
N/A
N/A
M4 by 16 Long SHCS
1**
N/A
N/A
M4 by 50 Long SHCS
2**
N/A
N/A
M5 by 12 Long SHCS
1**
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No. ATS-639026700
Revision: A
Release Date: 11-19-12
Revision Date: 12-19-12
UNCONTROLLED COPY
Page 3 of 5
Fine Adjust Applicator for MX120G Mat Seal Terminals
Assembly Drawing
20
32
33
19
3
1
28
17
(2)
15
27
(2)
16
26
29
18
23
(2)
22
8
6
7
9
25
31
14
(2)
30
2
13
12
11
10
29
24
Figure 6
4
25
21
11
20
5
Doc No. ATS-639026700
Revision: A
Release Date: 11-19-12
Revision Date: 12-19-12
UNCONTROLLED COPY
Page 4 of 5
Fine Adjust Applicator for MX120G Mat Seal Terminals
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check
that all screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or wire-
processing machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
Contact Information
For more information on Molex application tooling please contact Molex at 1-800-786-6539.
Visit our Web site at http://www.molex.com
Doc No. ATS-639026700
Revision: A
Release Date: 11-19-12
Revision Date: 12-19-12
UNCONTROLLED COPY
Page 5 of 5
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