Fine Adjust Applicator for SL™ Crimp Terminal
FineAdjust Applicator
Specification Sheet
Order No. 63901-4600
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: SL™ Crimp Terminal, Male, 22 AWG. Special Fine Stranded Wire Application.
Terminal
Series No.
Terminal Order No.
Wire Size
AWG mm²
Insulation Diameter
mm
In.
Strip Length
mm
In.
16-02-0081 16-02-0116 70021-0021
70021
22
0.35 1.40-1.63 .055-.064 3.17-3.56 .125-.140
16-02-0093 40-08-0874 70021-0023
16-02-0107 70021-0019 70021-0081
Use applicator Order No. 63900-3500 for 22-24 AWG crimping with more commonly used wire types/stranding.
This applicator will produce
satisfactory crimps, when used
correctly with the properly prepared
wire. Incorrectly prepared wire will
produce strand out of the crimp.
PROPERLY
PREPARED WIRE
Note:
Due to the delicate nature of this wire, care must be taken to gently touch the wire to the wire stop when
crimping. The wire must be positioned directly above the terminal. Pushing the wire against the wire stop will result
in strands out of the crimp. For semi-automatic crimping the operator may choose to lay the wire into the terminal
for crimping.
Doc No: ATS-639014600
Revision: A
Release Date: 03-06-09
Revision Date: 03-06-09
UNCONTROLLED COPY
Page 1 of 5
Fine Adjust Applicator for SL™ Crimp Terminal
DEFINITION OF TERMS
BRUSH
BELL
MOUTH
CONDUCTOR
CRIMP
SEAM
BEND UP
ROLLING
INSULATION
CRIMP
STRIP
LENGTH
CUT-OFF
TAB
TWISTING
BEND
DOWN
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
CRIMP SPECIFICATION
Terminal Series No.
70021
Bell mouth
mm
0.20-0.50
In.
.008-.020
Cut-off Tab Maximum
Front
Rear
mm
In.
mm
In.
0.13 .005 0.13 .005
Conductor Brush
mm
0.00-1.00
In.
.000-.039
Bend up Bend down
Terminal Series No.
70021
3
Degree
3
Twist
Roll
Degree
3
8
Punch Width mm (Ref)
Conductor Insulation
mm
In
mm
In
1.40 .055 1.60 .063
Seam
Seam shall not be open
and no wire allowed out
of the crimping area
After crimping, the conductor profile should measure the following.
Terminal Series No.
Wire Size
●Crimp
Height
Pull Force Minimum
2
AWG mm
mm
In.
N
Lb.
70021
22
0.35 0.83-0.89 032-.035
35.6
8.0
●Special
set-up for 41 strands / 44 AWG fine stranded wire.
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639014600
Revision: A
Release Date: 03-06-09
Revision Date: 03-06-09
UNCONTROLLED COPY
Page 2 of 5
Fine Adjust Applicator for SL™ Crimp Terminal
PARTS LIST
FineAdjust Applicator 63901-4600
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63901-4670
63901-4670
Tool Kit (All “Y” Items)
REF
1
639014672
63901-4672
Conductor Punch
1Y
2 63445-1446
63445-1446
Conductor Anvil
1Y
3 63901-4671
63901-4671
Insulation Punch
1Y
4 63445-1630
63445-1630
Insulation Anvil
1Y
5 63443-0003
63443-0003
Cut-Off Plunger
2Y
6 63443-0012
63443-0012
Front Plunger Retainer
1Y
7 63443-1402
63443-1402
Cut-off Die Blade
1Y
8 63443-1002
63443-1002
Rear Plunger Retainer
1Y
Other Components (REF 014650)
9 11-17-0022
1739-21
Hold Down Spring
1
10 11-18-4083
60707-8
Feed Guide
1
11 11-18-5116
60804A141
Compression Spring
1
12 11-24-1067
4996-4
Cut-Off Plunger Spring
2
13 11-40-4382
8341-8
Shank
1
14 63443-0025
63443-0025
Dual Carrier Key
1
15 63443-0090
63443-0090
Wire Stop
1
16 63443-1718
63443-1718
18.80mm Height Spacer
1
17 63443-2204
63443-2204
4.00mm Coarse Spacer
1
18 63443-2310
63443-2310
3.50mm Fine Spacer
1
19 63443-2802
63443-2802
Front Plunger Striker
1
20 63443-2908
63443-2908
Wire Hold Down Plunger
1
21 63443-3060
63443-3060
Rear Plunger Striker
1
22 63443-6111
63443-6111
Rear Cover
1
23 63600-0021
63600-0021
Wire Hold Down Spring
1
24 63901-4603
63901-4603
Wire Hold Down Blade
1
Frame
25 63800-4901
63800-4901
Top
1
26 63801-3281
63801-3281
Base
1
27 63801-4650
63801-4650
Track
1
Hardware
28
N/A
N/A
M3 by 6 Long SHCS
2**
29
N/A
N/A
M3 by 6 Long FHCS
1**
30
N/A
N/A
M4 by 6 Long SHCS
1**
31
N/A
N/A
M4 by 10 Long SHCS
2**
32
N/A
N/A
M4 by 12 Long BHCS
2**
33
N/A
N/A
M4 by 35 Long SHCS
1**
34
N/A
N/A
M4 by 50 Long SHCS
1**
35
N/A
N/A
M5 by 12 Long SHCS
1**
36
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
37
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639014600
Revision: A
Release Date: 03-06-09
Revision Date: 03-06-09
UNCONTROLLED COPY
Page 3 of 5
Fine Adjust Applicator for SL™ Crimp Terminal
Assembly Drawing
25
36
37
1
11
3
32
22
(2)
23
19
24
20
(2)
28
10
5
12
6
33
16
17
18
34
14
2
4
29
7
Figure 1
8
15
(2)
5
26
15
35
30
27
25
9
13
31
(2)
21
Doc No: ATS-639014600
Revision: A
Release Date: 03-06-09
Revision Date: 03-06-09
UNCONTROLLED COPY
Page 4 of 5
Fine Adjust Applicator for SL™ Crimp Terminal
NOTES
1.
Molex recommends an extra perishable tooling kit be maintained at your facility.
2.
Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all
screws are tight.
3.
Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4.
Wear safety glasses at all times.
5.
For recommended maintenance refer to the FineAdjust Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
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Lisle, Illinois 60532 U.S.A.
1-800-78MOLEX
amerinfo@molex.com
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Yamato, Kanagawa, Japan
81-462-65-2324
feninfo@molex.com
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65-6-268-6868
fesinfo@molex.com
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Munich, Germany
49-89-413092-0
eurinfo@molex.com
Corporate Headquarters
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Doc No: ATS-639014600
Revision: A
Release Date: 03-06-09
Revision Date: 03-06-09
UNCONTROLLED COPY
Page 5 of 5
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