Fine Adjust Applicator for “MX150” Blade
FineAdjust Applicator
Applicator Tooling Specification Sheet
Order No. 63900-0300
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: MX150 Blade Terminals 16 AWG.
Terminal
Wire Size Insulation Diameter
Strip Length
Terminal Order No.
Series No.
mm
In.
mm
In.
AWG mm²
33000
33000-1002 Male (Tin)
16 1.30 2.18-2.34 .086-.092 4.70-5.60 .185-.220
33011-0004 Male (Gold)
33011
16 1.30 2.18-2.34 .086-.092 4.70-5.60 .185-.220
33011-3002 Male (Silver)
Terminals were validated per USCAR-21 using the following wire specifications:
M1L-123A (TXL), M1L-135A1 (UTX), and M1L-126A1(metric-TXL)
Customers are required to complete validation testing if tooling purchased outside Molex Inc.
and / or wire specifications are different than above.
DEFINITION OF TERMS
BRUSH
BEND UP
WIRE BRUSH MUST BE
FLUSH OR BELOW TOP
OF CONDUCTOR CRIMP
STRIP LENGTH
BEND
DOWN
INSULATION
CRIMP
SEAM
THIS AREA
TERMINAL WIDTH
NOT TO EXCEED
2.65mm AFTER CRIMP
WIRE BEND
ROLLING
0.30
CUT-OFF
TAB
WIRE BEND
BELL MOUTH
TWISTING
CRIMP
HEIGHT
CONDUCTOR
CRIMP
Doc No: ATS-639000300 Release Date: 05-22-07
Revision: B
Revision Date: 08-31-09
UNCONTROLLED COPY
Page 1 of 6
Fine Adjust Applicator for “MX150” Blade
CRIMP SPECIFICATION
Terminal Series No.
33000
33011
Bell mouth
Cut-off Tab Maximum
Conductor Brush
mm
In.
mm
In.
mm
In.
0.30-0.70 .012-.028
0.50
.020
0.15-0.40 .006-.016
0.30-0.70 .012-.028
0.50
.020
0.15-0.40 .006-.016
Wire brush must be flush or below top of Conductor Crimp.
Bend up Bend down
Terminal Series No.
33000
33011
3
3
Degree
3
3
Twist
Roll
Degree
3
3
3
3
Punch Width mm (Ref)
Conductor Insulation
mm
In
mm
In
2.10 .082 2.48 .098
2.10 .082 2.48 .098
Seam
Seam shall not be open
and no wire allowed out
of the crimping area
After crimping, the conductor profile should measure the following.
Terminal
Series No.
33000
33011
Τ
Conductor
Insulation
Pull Force
Minimum
Crimp Height
Crimp Width
Crimp Height
Crimp Width
AWG mm
2
mm
In.
mm
In.
mm
In.
mm
In.
N
Lb.
16 1.30 1.30-1.40 .051-.055 2.05-2.25 .081-.089 2.10-2.30 .083-.091 2.50-2.70 .098-.106 120 27.0
16 1.30 1.30-1.40 .051-.055 2.05-2.25 .081-.089 2.10-2.30 .083-.091 2.50-2.70 .098-.106 120 27.0
Wire Size
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639000300 Release Date: 05-22-07
Revision: B
Revision Date: 08-31-09
UNCONTROLLED COPY
Page 2 of 6
Fine Adjust Applicator for “MX150” Blade
Adjusting the Wire Bend Angle
(See Item11 in parts list and assembly drawing.)
Note:
If the Wire Bend is present after crimping use the following method to remove the bend. This tooling
may not be necessary for all wire gauges.
1. The screw is provided for wire straightening. See Figure 1.
2. Loosen the (2) M3 x 5mm long setscrews; see Figure 1, before turning the screw.
3. Start by adjusting the screw so it just touches the insulation outside diameter of the
wire being crimped. If wire Bend Up exists, turn the screw a quarter turn clockwise
(CW) to lengthen it.
4. Continue to adjust the length of the screw until the wire appears to be straight after
crimping. If wire Bend Down exists, turn the screw a quarter turn counter clockwise
(CCW) to shorten it. Continue to adjust the length of the screw until the wire appears
to be straight after crimping.
5. Tighten the M3 x 5mm long setscrews, when finished adjusting the screw. Two M3 x
5mm long setscrews are provided; the top setscrew is to lock the screw after
adjustments. The M3 x 5mm long setscrew on the side of plunger striker is used
when making adjustments.
Adjusting the Wire Brush Length
(See Item13 in parts list and assembly drawing.)
1. If the wire brush is too long or extends above the top of the conductor crimp, adjust the Wire Stop, Item 13,
closer to the conductor punch.
2. If the wire brush is too short, adjust the Wire Stop further away from the conductor punch.
PLUNGER
STRIKER
M3 X 5mm LG.
SETSCREW (2)
SCREW
Figure 1
Doc No: ATS-639000300 Release Date: 05-22-07
Revision: B
Revision Date: 08-31-09
UNCONTROLLED COPY
Page 3 of 6
Fine Adjust Applicator for “MX150” Blade
PARTS LIST
Item
Order No
FineAdjust Applicator 63900-0300
Engineering No.
Description
Perishable Tooling
Quantity
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
24A
63900-0370
63444-2137
63445-2168
63454-0047
63456-0042
63443-0037
63443-0038
11-17-0022
11-18-4094
63443-0009
63443-0024
63443-0082
63443-0083
63443-0090
63443-0093
63443-1719
63443-2205
63443-2209
63443-2306
63443-6122
63443-7102
63700-0539
63800-4901
63801-3281
63801-4650
63459-0001
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
25
26
27
28
29
30
31
32
33
34
63900-0370
Tool Kit (All “Y” Items)
63444-2137
Conductor Punch
63445-2168
Conductor Anvil
63454-0047
Insulation Punch
63456-0042
Insulation Anvil
63443-0037
Cut-Off Plunger
63443-0038
Front Plunger Retainer
Other Components
1739-21
Hold Down Spring
60709A111
Feed Guide
63443-0009
Scrap Chute
63443-0024
Key
63443-0082
Front Plunger Striker
63443-0083
Striker Screw
63443-0090
Wire Stop
63443-0093
Shank
63443-1719
18.90mm Height Spacer
63443-2205
5.00mm Coarse Spacer
63443-2209
9.00mm Coarse Spacer
63443-2306
3.30mm Fine Spacer
63443-6122
Rear Cover
63443-7102
Terminal Hold Down
63700-0539
Cut-off Plunger Spring
Frame
63800-4901
Top
63801-3281
Base
63801-4650
Track
63459-0001
Terminal Track
Hardware
N/A
M3 by 5Lg. SHSS-Brass Tip
N/A
M3 by 6 Long SHCS
N/A
M3 by 6 Long FHCS
N/A
M3 by 8 Long SHCS
N/A
M4 by 6 Long SHCS
N/A
M4 by 12 Long BHCS
N/A
M4 by 50 Long SHCS
N/A
M5 by 12 Long SHCS
N/A
#10-32 by 3/8”Long Flat Point SSS
REF
1Y
1Y
1Y
1Y
1Y
1Y
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2**
2**
1**
1**
2**
2**
2**
1**
1**
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639000300 Release Date: 05-22-07
Revision: B
Revision Date: 08-31-09
UNCONTROLLED COPY
Page 4 of 6
Fine Adjust Applicator for “MX150” Blade
Assembly Drawing
22
33
34
7
1
3
(2)
30
19
28
(2)
11
25
14
12
(2)
5
26
8
24
21
6
9
29
20
22
23
13
32
29
(2)
31
2
16
17
18
13
15
10
4
27
Figure 4
Doc No: ATS-639000300 Release Date: 05-22-07
Revision: B
Revision Date: 08-31-09
UNCONTROLLED COPY
Page 5 of 6
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