Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminal
Mini-Mac
Applicator
Application Tooling
Specification Sheet
Order No. 63892-7300
FEATURES
Directly adapts to most automatic wire processing machines
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other.
SCOPE
Products: 2.36mm (.093") Diameter, Standard .093" Pin and Socket Crimp Terminal, 14-20 AWG.
Terminal
Series No.
Terminal Order No.
02-09-1101
02-09-1102
02-09-3101
02-09-3103
02-09-5100
02-09-1101
02-09-1102
02-09-3101
02-09-3103
02-09-5100
02-09-2101
02-09-4101
02-09-6100
02-09-2101
02-09-4101
02-09-6100
02-09-2301
02-09-1301
02-09-8108
02-09-8108
02-09-1205
02-09-1209
02-09-5102
39-00-0071
39-00-0135
39-00-0281
39-00-0282
02-09-5102
39-00-0071
39-00-0135
39-00-0281
39-00-0282
02-09-6101
39-00-0105
39-00-0296
02-09-6101
39-00-0105
39-00-0296
02-09-2302
02-09-1302
39-00-0290
39-00-0292
39-00-0293
50-29-1617
39-00-0290
39-00-0292
39-00-0293
50-29-1617
39-00-0298
39-00-0300
39-00-0298
39-00-0300
02-09-2306
Wire Size
AWG
mm²
Insulation Diameter
mm
In.
Strip Length
mm
In.
14-20
2.00-0.50
1.65-4.06
.065-.160
3.96-5.54
.156-.218
1189
18 DBL.
0.80 (2)
1.65-4.06
.065-.160
3.96-5.54
.156-.218
14-20
2.00-0.50
1.65-4.06
.065-.160
3.96-5.54
.156-.218
1190
18 DBL.
0.80 (2)
1.65-4.06
.065-.160
3.96-5.54
.156-.218
.156-.218
.156-.218
.156-.218
.156-.218
.156-.218
.156-.218
1450
1451
1973-2
4550
6310
14-20
2.00-0.50 1.65-4.06 .065-.160 3.96-5.54
14-20
2.00-0.50 1.65-4.06 .065-.160 3.96-5.54
14-18
2.00-0.80 1.65-4.06 .065-.160 3.96-5.54
18 DBL.
0.80 (2) 1.65-4.06 .065-.160 3.96-5.54
02-09-5169 50-29-1618
14-20
2.00-0.50 1.65-4.06 .065-.160 3.96-5.54
02-09-5205
14-20
2.00-0.50 1.65-4.06 .065-.160 3.96-5.54
The above application does not conform to the current product specification.
This applicator is for 2.54-4.06 (.100-.160”) insulation diameters and double crimp applications.
See applicator 63892-7100 for 1.65-2.79 (.065-.110”) insulation diameters.
Doc No.ATS-638927300
Revision: C
Release Date: 02-16-07
Revision Date: 05-14-12
UNCONTROLLED COPY
Page 1 of 6
Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminal
DEFINITION OF TERMS
C/L
BEND UP
BELL MOUTH
BRUSH
INSULATION
CRIMP
TWISTING
STRIP
LENGTH
CONDUCTOR
CRIMP HEIGHT
CRIMP
BEND
DOWN
C/L
CUT-OFF
TAB
SEAM
ROLLING
TERMINAL
LOCATION
Terminal is to be centrally located between the two (2) cut-off tab edges by one half of the total cut-off tab
tolerance.
This illustration is a generic terminal representation and not an exact image of any terminal listed in the scope.
CRIMP SPECIFICATIONS
Terminal Series No.
1189
1190
1450
1451
1973-2
4550
6310
Bend up Bend down
Degree
1189
1190
1450
1451
1973-2
4550
6310
Bell mouth
mm In.
Cut-off Tab
mm
In.
3.53-3.69 .139-.145
3.53-3.69 .139-.145
3.53-3.69 .139-.145
3.53-3.69 .139-.145
3.53-3.69 .139-.145
3.53-3.69 .139-.145
3.53-3.69 .139-.145
Conductor Brush
mm
In.
Terminal Series No.
Twist Roll
Degree
Punch Width (Ref)
Conductor Insulation
mm
In.
mm
In.
2.30 .091 3.85 .151
2.30 .091 3.85 .151
2.30 .091 3.85 .151
2.30 .091 3.85 .151
2.30 .091 3.85 .151
2.30 .091 3.85 .151
2.30 .091 3.85 .151
Seam
Seam shall not be open
and no wire allowed out
of the crimping area
NOTE:
Some of the specifications in these charts above are intentionally left blank due to the fact that
the information does not currently exist.
Doc No.ATS-638927300
Revision: C
Release Date: 02-16-07
Revision Date: 05-14-12
UNCONTROLLED COPY
Page 2 of 6
Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminal
After crimping, the conductor profile should measure the following.
Conductor
Terminal Series No.
Crimp Height
Crimp Width (REF)
AWG
mm
2
mm
In.
mm
In.
14
2.00 1.45-1.55 .057-.061
16
1.30 1.35-1.45 .053-.057
1189
18
0.80 1.27-1.35 .050-.053
20
0.50 1.22-1.32 .048-.052
18 DBL. 0.80 (2) 1.42-1.47 .056-.058
14
2.00 1.45-1.55 .057-.061
16
1.30 1.35-1.45 .053-.057
1190
18
0.80 1.27-1.35 .050-.053
20
0.50 1.22-1.32 .048-.052
18 DBL. 0.80 (2) 1.42-1.47 .056-.058
14
2.00 1.45-1.55 .057-.061
16
1.30 1.35-1.45 .053-.057
1450
18
0.80 1.27-1.35 .050-.053
20
0.50 1.22-1.32 .048-.052
14
2.00 1.45-1.55 .057-.061
16
1.30 1.35-1.45 .053-.057
1451
18
0.80 1.27-1.35 .050-.053
20
0.50 1.22-1.32 .048-.052
14
2.00 1.45-1.55 .057-.061
16
1.30 1.35-1.45 .053-.057
1973-2
18
0.80 1.27-1.35 .050-.053
18 DBL. 0.80 (2) 1.42-1.47 .056-.058
14
2.00 1.45-1.55 .057-.061
16
1.30 1.35-1.45 .053-.057
4550
18
0.80 1.27-1.35 .050-.053
20
0.50 1.22-1.32 .048-.052
14
2.00 1.45-1.55 .057-.061
16
1.30 1.35-1.45 .053-.057
6310
18
0.80 1.27-1.35 .050-.053
20
0.50 1.22-1.32 .048-.052
Wire Size
Pull Force
Minimum
N
Lb.
177.9 40.0
155.6 35.0
133.4 30.0
80.0 18.0
133.4 30.0
177.9 40.0
155.6 35.0
133.4 30.0
80.0 18.0
133.4 30.0
177.9 40.0
155.6 35.0
133.4 30.0
80.0 18.0
177.9 40.0
155.6 35.0
133.4 30.0
80.0 18.0
177.9 40.0
155.6 35.0
133.4 30.0
133.4 30.0
177.9 40.0
155.6 35.0
133.4 30.0
80.0 18.0
177.9 40.0
155.6 35.0
133.4 30.0
80.0 18.0
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No.ATS-638927300
Revision: C
Release Date: 02-16-07
Revision Date: 05-14-12
UNCONTROLLED COPY
Page 3 of 6
Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminal
PARTS LIST
Mini-Mac Applicator 63892-7300
Item
Order No
Engineering No.
Description
Quantity
Perishable Tooling
63892-7370
63892-7370
Tool Kit (All “Y” Items)
REF
1
11-18-4805
60800A101
Conductor Punch
1Y
2
11-18-4872
60800A127
Conductor Anvil
1Y
3
63803-2302
63803-2302
Insulation Punch
1Y
4
63803-2301
63803-2301
Insulation Anvil
1Y
5
11-18-4817
60800A113
Cut-Off Punch
1Y
6
11-18-4808
60800A104
Rear Cut-off Die
1Y
Other Components
7
11-18-4809
60800A105
Tooling Washer
1
8
11-18-4810
60800A106
Rear Block
1
9
11-18-4811
60800A107
Compression Spring
1
10
11-18-4814
60800A110
Plunger
1
11
11-18-4815
60800A111
Guide Plate
1
12
11-18-4816
60800A112
Terminal Drag Plate
1
13
11-18-4818
60800A114
Mounting Block
1
14
11-18-4829
60800A125
Wire Stop
1
15
11-18-4848
60800A123
Spring Retainer
1
16
11-18-4894
60800A129
Knockout Blade
1
17
11-18-5005
60800D112
Hold Down Block
1
18
11-18-5006
60800D113
Spring Retainer
1
19
11-18-5007
60800D114
Compression Spring (Hold Down)
1
20
11-18-5008
60800D115
Hold Down Plunger
1
21
11-18-5015
60805A122
Front Cover
1
22
63803-5120
63803-5120
Conductor Bushing
1
Frame
23
63801-3201
63801-3201
Top
1
24
63801-3282
63801-3282
Base
1
25
63801-6550
63801-6550
Track
1
Hardware
26
N/A
N/A
M3 by 6 Long SHCS
6**
27
N/A
N/A
M3 by 25 Long SHCS
2**
28
N/A
N/A
M4 by 6 Long BHCS
2**
29
N/A
N/A
M4 by 8 Long BHCS
2**
30
N/A
N/A
M4 by 10 Long BHCS
2**
31
N/A
N/A
M4 by 20 Long SHCS
2**
32
N/A
N/A
M5 by 10 Long SHCS
1**
33
N/A
N/A
M8 by 20 Long BHCS
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No.ATS-638927300
Revision: C
Release Date: 02-16-07
Revision Date: 05-14-12
UNCONTROLLED COPY
Page 4 of 6