Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminals
Mini-Mac Applicator
Specification Sheet
Order No. 63892-4500
FEATURES
Directly adapts to most automatic wire processing machines
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp
height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other.
SCOPE
Products: 2.36mm (.093") Diameter, Standard .093" Pin and Socket Crimp Terminal, 14-18 AWG.
Terminal Series No.
7238
7239
Terminal Order No.
02-09-1111
02-09-2111
Wire Size
AWG
14-18
14-18
mm²
2.00-0.80
2.00-0.80
Insulation Diameter
mm
3.56 Max.
3.56 Max.
In.
.140 Max.
.140 Max.
Strip Length
mm
4.32-4.95
4.32-4.95
In.
.170-.195
.170-.195
02-09-2154
DEFINITION OF TERMS
C/L
BEND UP
BRUSH
BELL MOUTH
SEAM
INSULATION
CRIMP
TWISTING
STRIP
LENGTH
CONDUCTOR
CRIMP
CRIMP HEIGHT
BEND
DOWN
C/L
CUT-OFF
TAB
ROLLING
Æ
TERMINAL
LOCATION
Æ
Terminal is to be centrally located between the two (2) cut-off tab edges by one half of the total cut-off tab tolerance.
This illustration is a generic terminal representation and not an exact image of any terminal listed in the scope.
Doc No. ATS-638924500
Revision: A
Release Date: 02-13-07
Revision Date: 02-13-07
UNCONTROLLED COPY
Page 1 of 5
Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminals
CRIMP SPECIFICATIONS
Bell mouth
mm In.
Terminal Series No.
7238
7239
mm
3.53-3.69
3.53-3.69
Æ
Cut-off Tab
In.
.139-.145
.139-.145
Conductor Brush
mm
In.
Terminal Series No.
7238
7239
Bend up Bend down
Degree
Twist Roll
Degree
Punch Width (Ref)
Conductor
Insulation
mm In. mm In.
2.30 .091 3.48 .137
2.30 .091 3.48 .137
Seam
Seam shall not be open
and no wire allowed out
of the crimping area
NOTE:
Some of the specifications in these charts above are intentionally left blank due to the fact that the information
does not currently exist.
After crimping, the conductor profile should measure the following.
Terminal Series No.
Wire Size
AWG
14
16
18
14
16
18
mm
2.00
1.30
0.80
2.00
1.30
0.80
2
7238
7239
Conductor
Crimp Height
Crimp Width (REF)
mm
In.
mm
In.
1.75-1.70 .069-.067
1.57-1.52 .062-.060
1.52-1.47 .060-.058
1.75-1.70 .069-.067
1.57-1.52 .062-.060
1.52-1.47 .060-.058
Pull Force
Minimum
N
Lb.
177.9 40.00
155.6 35.00
133.4 30.00
177.9 40.00
155.6 35.00
133.4 30.00
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No. ATS-638924500
Revision: A
Release Date: 02-13-07
Revision Date: 02-13-07
UNCONTROLLED COPY
Page 2 of 5
Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminals
PARTS LIST
Mini-Mac Applicator 63892-4500
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63892-4570
63892-4570
Tool Kit (All “Y” Items)
REF
11-18-5212
60706-42
Conductor Punch
1Y
1
11-18-4060
60706-22
Combination Anvil
1Y
2
11-18-4059
60706-21
Insulation Punch
1Y
3
11-18-4447
60706-31
Cut-Off Punch
1Y
4
11-18-4044
60706-6
Cut-off Die Plate
1Y
5
Other Components
11-17-0094
1739-37
Compression Spring
1
6
11-17-1172
4151-20
Terminal Drag Plate
1
7
11-18-4040
60706-2
Cover Plate
1
8
11-18-4042
60706-4
Terminal Guide
1
9
11-18-4043
60706-5
Insulation Punch Holder
1
10
11-18-4422
60706-28
Hold Down Plunger
1
11
11-18-4423
60706-29
Stripper and Wire Stop
1
12
11-18-4446
60706-30
Stripper and Wire Stop Holder
1
13
11-18-4562
60700-15
Slug Ramp
1
14
15
63803-5105
63803-5105
Conductor Bushing
1
Frame
16
63801-3201
63801-3201
Top
1
17
63801-3282
63801-3282
Base
1
18
63801-6550
63801-6550
Track
1
Hardware
N/A
N/A
M3 by 8 Long SHCS
4**
19
N/A
N/A
M4 by 12 Long BHCS
2**
20
N/A
N/A
M4 by 16 Long SHCS
2**
21
N/A
N/A
M8 by 20 Long BHCS
1**
22
N/A
N/A
#6-32 by 3/8” Long BHCS
3**
23
N/A
N/A
#8-32 by 1/4” Long BHCS
1**
24
N/A
N/A
#1/4-20 by 1/2” Long SHCS
2**
25
N/A
N/A
1/8 Diameter by 3/8” Long Roll Pin
2**
26
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No. ATS-638924500
Revision: A
Release Date: 02-13-07
Revision Date: 02-13-07
UNCONTROLLED COPY
Page 3 of 5
Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminals
Assembly Drawing
6
11
1
3
10
22
16
15
4
21 (2)
20 (2)
8
23
26 (2)
(2) 19
7
19
(2)
18
16
5
2
13
12
25
(2)
9
17
14
23 (2)
24
Figure 1
Doc No. ATS-638924500
Revision: A
Release Date: 02-13-07
Revision Date: 02-13-07
UNCONTROLLED COPY
Page 4 of 5
Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminals
NOTES
1.
2.
3.
4.
5.
Molex recommends an extra perishable tooling kit be maintained at your facility.
Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all screws are tight.
Slugs, terminals, dirt, and oil should be kept clear of work area.
Wear safety glasses at all times.
For recommended maintenance refer to the Mini-Mac Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could
result at a lower setting
CAUTION:
To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing
machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
Contact Information
For more information on Molex application tooling please contact Molex at 1-800-786-6539.
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Visit our Web site at http://www.molex.com
Doc No. ATS-638924500
Revision: A
Release Date: 02-13-07
Revision Date: 02-13-07
UNCONTROLLED COPY
Page 5 of 5
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