Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminal
Mini-Mac
Applicator
Application Tooling
Specification Sheet
Order No. 63892-4000
FEATURES
Directly adapts to most automatic wire processing machines
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other.
SCOPE
Products: 2.36mm (.093") Diameter, Standard .093" Pin and Socket Crimp Terminal, 18-22 AWG
Wire Size
AWG
1380
02-09-2116
02-09-2117
02-09-2127
02-09-1115
02-09-1116
02-09-1117
02-09-1129
02-09-6122
02-09-6125
39-00-0283
02-09-5130
02-09-5143
39-00-0284
39-00-0285
mm²
Insulation Diameter
mm
In.
Strip Length
mm
In.
Terminal Series No.
Terminal Order No.
1381
39-00-0303
36-00-0305 18-22 0.80-0.35 2.29 Max. .090 Max. 3.96-5.54 .156-.218
40-01-1139
39-00-0309
39-00-0311
18-22 0.80-0.35 2.29 Max. .090 Max. 3.96-5.54 .156-.218
39-00-0312
40-01-1192
C/L
BEND UP
TERMINAL
LOCATION
ROLLING
DEFINITION OF TERMS
BELL MOUTH
BRUSH
INSULATION
CRIMP
TWISTING
STRIP
LENGTH
CONDUCTOR
CRIMP HEIGHT
CRIMP
BEND
DOWN
SEAM
CUT-OFF
TAB
C/L
Terminal is to be centrally located between the two (2) cut-off tab edges by one half of the total cut-off tab
tolerance.
Doc No: ATS-638924000
Revision: C
Release Date: 02-13-07
Revision Date: 12-11-12
UNCONTROLLED COPY
Page 1 of 5
Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminal
CRIMP SPECIFICATIONS
Terminal Series No.
1380
1381
Bend up Bend down
Degree
1380
1381
Bell mouth
mm In.
Cut-off Tab
mm
In.
3.53-3.69 .139-.145
3.53-3.69 .139-.145
Conductor Brush
mm
In.
Terminal Series No.
Twist Roll
Degree
Punch Width (Ref)
Conductor
Insulation
mm
In.
mm
In.
1.925 .076 2.30 .090
1.925 .076 2.30 .090
Seam
Seam shall not be open
and no wire allowed out
of the crimping area
NOTE:
Some of the specifications in these charts above are intentionally left blank due to the fact that
the information does not currently exist.
After crimping, the conductor profile should measure the following.
Terminal Series No.
Wire Size
AWG
18
20
22
18
20
22
mm
2
0.80
0.50
0.35
0.80
0.50
0.35
Conductor
Pull Force
Minimum
Crimp Height
Crimp Width (REF)
mm
In.
mm
In.
N
Lb.
1.40-1.45
.055-.057
133.4 30.00
1.308-1.359 .0515-.0535
80.0 18.00
1.283-1.334 .0505-.0525
62.3 14.00
1.40-1.45
.055-.057
133.4 30.00
1.308-1.359 .0515-.0535
80.0 18.00
1.283-1.334 .0505-.0525
62.3 14.00
1380
1381
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-638924000
Revision: C
Release Date: 02-13-07
Revision Date: 12-11-12
UNCONTROLLED COPY
Page 2 of 5
Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminal
PARTS LIST
Mini-Mac Applicator 63892-4000
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63892-4070
63892-4070
Tool Kit (All “Y” Items)
REF
1
11-18-4050
60706-12
Conductor Punch
1Y
2
11-18-4052
60706-14
Combination Anvil
1Y
3
11-18-4051
60706-13
Insulation Punch
1Y
4
11-18-4447
60706-31
Cut-Off Punch
1Y
5
11-18-4044
60706-6
Cut-off Die Plate
1Y
Other Components
6
11-17-0094
1739-37
Compression Spring
1
7
11-17-1172
4151-20
Terminal Drag Plate
1
8
11-18-4040
60706-2
Cover Plate
1
9
11-18-4042
60706-4
Terminal Guide
1
10
11-18-4043
60706-5
Insulation Punch Holder
1
11
11-18-4422
60706-28
Hold Down Plunger
1
12
11-18-4423
60706-29
Stripper and Wire Stop
1
13
11-18-4446
60706-30
Stripper and Wire Stop Holder
1
14
11-18-4562
60700-15
Slug Ramp
1
15
63803-5105
63803-5105
Conductor Bushing
1
Frame
16
63801-3201
63801-3201
Top
1
17
63801-3282
63801-3282
Base
1
18
63801-6550
63801-6550
Track
1
Hardware
19
N/A
N/A
M3 by 8 Long SHCS
4**
20
N/A
N/A
M4 by 12 Long BHCS
2**
21
N/A
N/A
M4 by 16 Long SHCS
2**
22
N/A
N/A
M8 by 20 Long BHCS
1**
23
N/A
N/A
#6-32 by 3/8” Long BHCS
3**
24
N/A
N/A
#8-32 by 1/4” Long BHCS
1**
25
N/A
N/A
#1/4-28 by 1/2” Long SHCS
2**
26
N/A
N/A
1/8 Diameter by 3/8” Long Roll Pin
2**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-638924000
Revision: C
Release Date: 02-13-07
Revision Date: 12-11-12
UNCONTROLLED COPY
Page 3 of 5
Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminal
Assembly Drawing
6
11
1
21
4
16
(2)
3
10
22
15
20
8
(2)
23
26 (2)
(2) 19
7
19
(2)
18
16
5
2
13
12
25
(2)
9
17
14
23 (2)
24
Figure 1
Doc No: ATS-638924000
Revision: C
Release Date: 02-13-07
Revision Date: 12-11-12
UNCONTROLLED COPY
Page 4 of 5
Mini-Mac Applicator for Standard .093" Pin and Socket Crimp Terminal
NOTES
1.
Molex recommends an extra perishable tooling kit be maintained at your facility.
2.
Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all
screws are tight.
3.
Slugs, terminals, dirt, and oil should be kept clear of work area.
4.
Wear safety glasses at all times.
5.
For recommended maintenance refer to the Mini-Mac Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower setting
CAUTION:
To prevent injury, never operate this applicator without the guards supplied with the press or wire-
processing machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
Contact Information
For more information on Molex application tooling please contact Molex at 1-800-786-6539.
Visit our Web site at http://www.molex.com
Doc No: ATS-638924000
Revision: C
Release Date: 02-13-07
Revision Date: 12-11-12
UNCONTROLLED COPY
Page 5 of 5
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