Extractor Tool Kit for MXP120 connector system
Extractor Tool
Application Tooling
Specification Sheet
Order No. 63824-6300
FEATURES
The 63824-6300 Tool Kit is used on MXP120 Sealed Connection System. See below.
SCOPE
Products:
The Molex 1.2 sealed system is a series of connectors with 1x2, 1x3, 1x4, and 1x6, terminal
configurations, designed to be used with Tyco 1.2 MCON terminals or Kostal MLK 1.2 terminals.
Terminal No.
1452665-3
1452668-3
2141114-3
2141116-3
2177610-3
32124734110
32124734120
32124734130
Wire Size
0.25 - 0.35mm²
0.50 - 0.75mm²
0.25 - 0.35mm²
0.50 - 0.75mm²)
0.75 - 1.0mm²
0.35mm²
0.5mm²
0.75 - 1.0mm²
Description
Tyco 1.2 MCON
MCON-1.2 LL (Locking- Lance) Receptacle
MCON-1.2 LL (Locking- Lance) Receptacle
MCON-1.2 CB (Clean- Body) Blade
MCON-1.2 CB (Clean- Body) Blade
MCON-1.2 CB (Clean-Body) Blade
Kostal MLK 1.2
MLK-1.2mm Single wire seal LL (Locking- Lance) Receptacle
MLK-1.2mm Single wire seal LL (Locking- Lance) Receptacle
MLK-1.2mm Single wire seal LL (Locking- Lance) Receptacle
Housing Series
34900
34900
34899
34899
34899
34900
34900
34900
Female
Female
Male
Male
Male
Female
Female
Female
DESCRIPTION:
CONNECTOR
HOUSING
CPA
INDEPENDENT
SECONDARY LOCK (ISL)
CONNECTOR
HOUSING
TERMINAL
HOUSING
PRIMARY LOCK
REINFORCEMENT (PLR)
MALE TERMINAL CONNECTOR
34899
Figure 1
SEAL RING
FEMALE TERMINAL CONNECTOR
34900
Order No: ATS-638246300
Revision: B
Release Date: 8-23-16
Revision Date: 4-05-17
UNCONTROLLED COPY
Page 1 of 6
Extractor Tool Kit for MXP120 connector system
Ordering Information
Circuits Size Series No. Description
34899-2010
34899-2022
34899-2040
34899-2070
34899-2082
34900-2001
34900-2022
34900-2120
34899-3010
34899-3022
34899-3040
34899-3070
34899-3090
34899-3112
34900-3001
34900-3022
34900-3120
34900-3126
34899-4015
34899-4070
34899-4076
34899-4085
34900-4010
34900-4016
34900-4025
34900-4114
34900-4123
34900-4132
34899-6010
34899-6022
34899-6050
34899-6080
34899-6092
34899-6120
34900-6010
34900-6028
34900-6110
34900-6128
34900-6144
Sealed Assembly Cable Seal
34899-2011 34899-2012 34899-2013 34899-2020
34899-2023 34899-2030 34899-2031 34899-2032
34899-2041 34899-2042 34899-2043 34899-2050
34899-2071 34899-2072 34899-2073 34899-2080
34899-2083
34900-2002 34900-2003 34900-2004 34900-2020
34900-2023 34900-2101 34900-2102 34900-2103
34900-2121 34900-2122 34900-2123
34899-3011 34899-3012 34899-3013 34899-3020
34899-3023 34899-3030 34899-3031 34899-3032
34899-3041 34899-3042 34899-3043 34899-3050
34899-3071 34899-3080 34899-3081 34899-3082
34899-3091 34899-3092 34899-3093 34899-3110
34899-3113 34899-3120 34899-3121 34899-3122
34900-3002 34900-3003 34900-3004 34900-3020
34900-3023 34900-3101 34900-3102 34900-3103
34900-3121 34900-3122 34900-3123 34900-3124
34900-3127
34899-4016 34899-4025 34899-4026 34899-4050
34899-4071 34899-4072 34899-4073 34899-4074
34899-4080 34899-4081 34899-4082 34899-4083
34899-4086
34900-4011 34900-4012 34900-4013 34900-4014
34900-4020 34900-4021 34900-4022 34900-4023
34900-4026 34900-4110 34900-4111 34900-4112
34900-4115 34900-4116 34900-4120 34900-4121
34900-4124 34900-4125 34900-4126 34900-4130
34900-4133 34900-4134 34900-4135 34900-4136
34899-6011 34899-6012 34899-6013 34899-6020
34899-6023 34899-6040 34899-6041 34899-6042
34899-6060 34899-6061 34899-6062 34899-6063
34899-6081 34899-6082 34899-6083 34899-6090
34899-6093 34899-6110 34899-6111 34899-6112
34899-6121 34899-6122 34899-6123
34900-6011 34900-6012 34900-6013 34900-6019
34900-6030 34900-6040 34900-6041 34900-6042
34900-6111 34900-6112 34900-6113 34900-6119
34900-6130 34900-6140 34900-6141 34900-6142
34900-6148
34899
2 Circuit
34900
Male
34899-2021
34899-2033
34899-2060
34899-2081
34900-2021
34900-2104
34899-3021
34899-3033
34899-3060
34899-3083
34899-3111
34899-3123
34900-3021
34900-3104
34900-3125
34899-4060
34899-4075
34899-4084
34900-4015
34900-4024
34900-4113
34900-4122
34900-4131
34900-4142
34899-6021
34899-6043
34899-6070
34899-6091
34899-6113
34900-6021
34900-6043
34900-6121
34900-6143
Female
34899
3 Circuit
Male
34900
Female
34899
Male
4 Circuit
34900
Female
34899
6 Circuit
Male
34900
Female
Order No: ATS-638246300
Revision: B
Release Date: 8-23-16
Revision Date: 4-05-17
UNCONTROLLED COPY
Page 2 of 6
Extractor Tool Kit for MXP120 connector system
OPERATION:
Separating the Male from the Female Connector
1. Disengage the CPA by pulling back as shown in Figure 2.
Figure 2
2. Push the connector halves together to unload the pressure on the latch system.
3. Depress the CPA latch with your thumb and hold it down while gently pulling the connector halves apart. See
Figure 3.
Figure 3
Removing the Terminal
Male Connector
When removing damaged crimp wires the PLR on the male
connector will need to be opened first.
1. To open the Primary Lock Reinforcement (PLR) use the
serrated tip of the tweezers in the tool kit.
2. Grip the center rib feature of the PLR and pull the PLR
out just enough so that the locking latches are visible
Do not remove the PLR.
See
(open position).
Figure 4 and 5.
GRIP THE CENTER
RIB OF THE
PLR WITH THE
TWIZZERS
Figure 4
MALE CONNECTOR
Order No: ATS-638246300
Revision: B
Release Date: 8-23-16
Revision Date: 4-05-17
UNCONTROLLED COPY
Page 3 of 6
Extractor Tool Kit for MXP120 connector system
PLR IN LOCKED POSITION
PLR IN OPEN POSITION
Figure 5
OPERATION:
When removing a damaged crimped terminal from the
1.2mm sealed male housing follow the steps below:
SMALL HOLE IN
THE PLR
1. Using the 63824-2900 tool, position the extraction
tool blade into the small hole (in line with the
terminal to be removed) in the PLR. See Figure 6.
2. Push the crimped wire forward in the arrow direction
HOUSING
before using the Extractor Tool.
TERMINAL
3. Continue to push the extractor tool into the small
Figure 6
EXTRACTOR
hole until it clicks or comes to a stop.
TOOL
4. This should separate the latch from the terminal. Do
not force the extractor tool any farther, otherwise it may damage the housing.
5. Holding the extractor tool against the housing, gently pull the crimped wire out of the connector. See
Figure 7.
LATCH IN THE LOCKED POSTION
EXTRACTOR TOOL
HOUSING
PUSH CRIMPED
WIRE
TERMINAL
Figure 7
LATCH IN THE
UNLOCKED POSTION
EXTRACTOR TOOL
HOUSING
PULL CRIMPED
WIRE
TERMINAL
CAUTION:
This extractor tool should be used to extract the terminal only. Using it for unintended purposes
may cause injury or damage to parts. Be careful not to deform the end of the terminal.
Order No: ATS-638246300
Revision: B
Release Date: 8-23-16
Revision Date: 4-05-17
UNCONTROLLED COPY
Page 4 of 6
Extractor Tool Kit for MXP120 connector system
Female Connector
When removing damaged crimp wires the Independent Secondary Lock (ISL) on the female connector will need to
be opened first.
FEMALE HOUSING
SCREW DRIVER
Figure 8
ISL OPEN
ISL LOCKED
6. Using the Molex 63600-4398 Screwdriver in the tooling kit, insert the flat edge under the lip of the female
housing and under the top edge of the ISL. See Figure 8.
Do not remove the ISL.
7. Using the blade of the screwdriver gently slide the ISL out until it comes to a stop.
OPERATION:
When removing a damaged crimped terminal from the 1.2mm sealed female housing follow the steps below:
1. Push the crimped wire forward in the arrow direction before using the Extractor Tool.
2. Using the 63824-2900 tool, position the blade of the extraction tool into desired small slot (in line with the
terminal to be removed) in the front face of the female housing as shown in Figure 9.
WARNING:
Do not insert the blade of the extractor into the large slots the contact beam will be damaged.
DO NOT INSERT
TOOL IN THE
LARGE SLOTS
EXTRACTOR
TOOL
FEMALE
HOUSING
WIRE
USE THESE SLOT FOR
THE EXTRACTOR TOO
Figure 9
EXTRACTOR
TOOL
ISL OPEN
SMALL SLOT IN
FRONT FACE
Order No: ATS-638246300
Revision: B
Release Date: 8-23-16
Revision Date: 4-05-17
UNCONTROLLED COPY
Page 5 of 6