Fine Adjust Applicator for 1.80mm (.071”) Diameter PC Board Crimp Terminal
FineAdjust
Applicator
Application Tooling
Specification Sheet
Order No. 63902-1000
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: 1.80mm
(.071”) Diameter PC Board Crimp Terminal,
18-22 AWG.
Terminal
Series No.
Terminal
Order No.
Wire Size
Insulation Diameter
IPC/WHMA-A60 (1)
Terminal (2)
mm
In.
mm
In.
Strip Length
mm
4.2-4.8
In.
.165-.189
AWG mm²
18
0.80
35740
35740-1410
20
0.50 2.30-3.00 .091-.118 1.70-3.00 .067-.118
22
0.35
(1) To achieve optimum IPC-A620 Class 2 insulation crimps, use this insulation OD.
(2) Overall insulation OD specification for terminal.
DEFINITION OF TERMS
STRIP LENGTH
BELL MOUTH
CONDUCTOR
BRUSH
INSULATION
CRIMP
BEND
DOWN
SEAM
BEND
UP
ROLLING
TWISTING
WIRE
CUT-OFF
TAB
CONDUCTOR
CRIMP HEIGHT
Doc No: ATS-639021000 Release Date: 10-15-10
Revision: A
Revision Date: 10-15-10
UNCONTROLLED COPY
Page 1 of 5
Fine Adjust Applicator for 1.80mm (.071”) Diameter PC Board Crimp Terminal
CRIMP SPECIFICATION
Terminal Series No.
35740
Bell mouth
mm
In.
0.15-0.30 .006-.012
Twist
Cut-off Tab Maximum
mm
In.
0.50
.020
Roll
Conductor Brush
mm
In.
0.30-0.80 .012-.032
Terminal Series No.
35740
Bend up Bend down
Degree Maximum
8
8
Punch Width (Ref)
Seam
Conductor Insulation
Degree Maximum mm In mm In
Seam shall not be open
and no wire allowed out
8
10
2.10 .083 2.90 .114
of the crimping area
After crimping, the conductor profile should measure the following.
Terminal
Series No.
35740
Conductor
Insulation
Pull Force
Minimum
Crimp Height
Crimp Width (Ref) Crimp Height (Ref) Crimp Width (Ref)
AWG mm
2
mm
In.
mm
In.
mm
In.
mm
In.
N
Lb.
18 0.80 1.25-1.35 .049-.053 2.10-2.30 .083-.091
3.55
.140
2.90-3.10 .114-.122 88.26 19.84
20 0.50 1.15-1.25 .045-.049 2.10-2.30 .083-.091
3.45
.136
2.90-3.10 .114-.122 58.84 13.23
22 0.35 1.05-1.15 .041-.045 2.10-2.30 .083-.091
3.35
.132
2.90-3.10 .114-.122 39.23 8.82
Wire Size
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639021000 Release Date: 10-15-10
Revision: A
Revision Date: 10-15-10
UNCONTROLLED COPY
Page 2 of 5
Fine Adjust Applicator for 1.80mm (.071”) Diameter PC Board Crimp Terminal
PARTS LIST
FineAdjust Applicator 63902-1000
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63902-1070
63902-1070
Tool Kit (All “Y” Items)
REF
1
63444-2133
63444-2133
Conductor Punch
1Y
2
63445-2155
63445-2155
Conductor Anvil
1Y
3
63446-2929
63446-2929
Insulation Punch
1Y
4
63445-2947
63445-2947
Insulation Anvil
1Y
5
63443-0005
63443-0005
Front Cut-Off Plunger
1Y
6
63443-0012
63443-0012
Front Plunger Retainer
1Y
Other Components
7
11-18-4083
60707-8
Feed Guide
1
8
11-24-1067
4996-4
Cut-Off Plunger Spring
1
9
63443-0009
63443-0009
Front Scrap Chute
1
10
63443-0024
63443-0024
Key
1
11
63443-0090
63443-0090
Wire Stop
1
12
63443-1719
63443-1719
Height Spacer
1
13
63443-2214
63443-2214
Coarse Spacer (14.00mm)
1
14
63443-2312
63443-2312
Fine Spacer (3.60mm)
1
15
63443-3101
63443-3101
Front Plunger Striker
1
16
63443-6117
63443-6117
Rear Cover
1
Frame
17
63800-4901
63800-4901
Top
1
18
63801-3281
63801-3281
Base
1
19
63801-4650
63801-4650
Track
1
Hardware
20
N/A
N/A
M3 by 6 Long SHCS
2**
21
N/A
N/A
M3 by 6 Long FHCS
1**
22
N/A
N/A
M4 by 6 Long SHCS
2**
23
N/A
N/A
M4 by 12 Long BHCS
2**
24
N/A
N/A
M4 by 50 Long SHCS
2**
25
N/A
N/A
M5 by 12 Lg SHCS
1**
26
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
27
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639021000 Release Date: 10-15-10
Revision: A
Revision Date: 10-15-10
UNCONTROLLED COPY
Page 3 of 5
Fine Adjust Applicator for 1.80mm (.071”) Diameter PC Board Crimp Terminal
Assembly Drawing
17
26
27
3
15
1
23 (2)
16
17
19
18
(2)
20
11
7
25
5
8
6
12
4
13
14
11
22
2
10
21
24
(2)
9
22
Figure 1
Doc No: ATS-639021000 Release Date: 10-15-10
Revision: A
Revision Date: 10-15-10
UNCONTROLLED COPY
Page 4 of 5
Fine Adjust Applicator for 1.80mm (.071”) Diameter PC Board Crimp Terminal
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that
all screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.8mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
http://www.molex.com
Doc No: ATS-639021000 Release Date: 10-15-10
Revision: A
Revision Date: 10-15-10
UNCONTROLLED COPY
Page 5 of 5
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