Fine Adjust Applicator for .070 Male Crimp Terminal.
FineAdjust
Applicator
Application Tooling
Specification Sheet
Order No. 63902-0700
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: .070 Male Crimp Terminals, 24-26 AWG.
Terminal
Series No.
Terminal
Order No.
Wire Size
Insulation Diameter
IPC/WHMA-A60 (1)
Terminal (2)
mm
In.
mm
In.
Strip Length
mm
4.0-4.8
4.0-4.8
In.
.157-.189
.157-.189
AWG mm²
24
0.20
35745
35745-0410
1.32-1.45 .052-.057 1.32-1.45 .052-.057
26
0.12
24
0.20
35747
35747-0410
1.32-1.45 .052-.057 1.32-1.45 .052-.057
26
0.12
(1) To achieve optimum IPC-A620 Class 2 insulation crimps, use this insulation OD.
(2) Overall insulation OD specification for terminal.
DEFINITION OF TERMS
BELL MOUTH
BRUSH
INSULATION
CRIMP
SEAM
BEND UP
ROLLING
STRIP
LENGTH
CUT-OFF TAB
CONDUCTOR
COND.CRIMP
CRIMP
HEIGHT
TWISTING
BEND
DOWN
The above terminal drawing is a generic terminal representation. It is not an image of any terminal listed in the scope.
Doc No: ATS-639020700
Revision: B
Release Date: 04-01-10
Revision Date: 07-20-10
UNCONTROLLED COPY
Page 1 of 5
Fine Adjust Applicator for .070 Male Crimp Terminal.
CRIMP SPECIFICATION
Terminal Series No.
35745
35747
Bend up
3
3
Bell mouth
mm
In.
0.2-0.5 .008-.020
0.2-0.5 .008-.020
Bend down Twist
Degree
35745
35747
3
3
Cut-off Tab Maximum
mm
In.
0.40
.016
0.40
.016
Roll
Conductor Brush
mm
In.
0.3-0.8 .012-.032
0.3-0.8 .012-.032
Terminal Series No.
Degree
3
5
3
5
Punch Width (Ref)
Seam
Conductor Insulation
Seam shall not be
mm In mm In
open and no wire allowed
1.40 .055 2.30 .091 out of the crimping area
1.40 .055 2.30 .091
After crimping, the crimp profiles should measure the following:
Conductor
Terminal
Series No.
35745
35747
Τ
Wire Size
AWG
24
26
24
26
mm
2
0.20
0.12
0.20
0.12
Crimp Height
mm
1.00-1.10
0.90-1.00
1.00-1.10
0.90-1.00
In.
.039-.043
.035-.039
.039-.043
.035-.039
Crimp Width (Ref)
mm
1.40-1.60
1.40-1.60
1.40-1.60
1.40-1.60
In.
.055-.063
.055-.063
.055-.063
.055-.063
Insulation
Crimp Width
Crimp Height
(Ref)
(Ref)
mm
In.
mm
In.
2.55 .100 2.30-2.50 .091-.098
2.45 .097 2.30-2.50 .091-.098
2.55 .100 2.30-2.50 .091-.098
2.45 .097 2.30-2.50 .091-.098
Pull Force
Minimum
N
29.4
19.6
29.4
19.6
Lb.
6.61
4.41
6.61
4.41
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639020700
Revision: B
Release Date: 04-01-10
Revision Date: 07-20-10
UNCONTROLLED COPY
Page 2 of 5
Fine Adjust Applicator for .070 Male Crimp Terminal.
PARTS LIST
FineAdjust Applicator 63902-0700
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63902-0770
63902-0770
Tool Kit (All “Y” Items)
REF
1
63444-1441
63444-1441
Conductor Punch
1Y
2
63445-1467
63445-1467
Conductor Anvil
1Y
3
63446-2313
63446-2313
Insulation Punch
1Y
4
63445-2315
63445-2315
Insulation Anvil
1Y
5
63443-0002
63443-0002
Cut-Off Plunger Front
1Y
6
63443-0012
63443-0012
Plunger Retainer Front
1Y
Other Components
7
11-17-0022
1739-21
Hold-Down Spring
1
8
11-18-4083
60707-8
Front Cover
1
9
11-24-1067
4996-4
Cut-Off Plunger Spring
1
10
11-40-4039
8302-5
Plunger Striker
1
11
63443-0009
63443-0009
Front Scrap Chute
1
12
63443-0024
63443-0024
Key
1
13
63443-0090
63443-0090
Wire Stop
1
14
63443-0093
63443-0093
Shank
1
15
63443-1715
63443-1715
18.50mm Height Spacer
1
16
63443-2214
63443-2214
14.00mm Coarse Spacer
1
17
63443-2319
63443-2319
3.95mm Fine Spacer
1
18
63443-6119
63443-6119
Rear Cover
1
19
63443-7115
63443-7115
Nose Hold-Down
1
Frame
20
63800-4901
63800-4901
Top
1
21
63801-3281
63801-3281
Base
1
22
63801-4650
63801-4650
Track
1
Hardware
23
N/A
N/A
M3 by 6 Long SHCS
2**
24
N/A
N/A
M3 by 6 Long FHCS
1**
25
N/A
N/A
M3 by 8 Long SHCS
1**
26
N/A
N/A
M4 by 6 Long SHCS
2**
27
N/A
N/A
M4 by 12 Long BHCS
2**
28
N/A
N/A
M4 by 50 Long SHCS
2**
29
N/A
N/A
M5 by 12 Long SHCS
1**
30
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
31
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639020700
Revision: B
Release Date: 04-01-10
Revision Date: 07-20-10
UNCONTROLLED COPY
Page 3 of 5
Fine Adjust Applicator for .070 Male Crimp Terminal.
Assembly Drawing
20
30
31
7
3
10
1
(2) 27
19
18
20
22
25
14
(2) 23
8
21
13
29
5
2
4
9
6
17
26
16
15
Figure 1
12
24
11
26
13
28
(2)
Doc No: ATS-639020700
Revision: B
Release Date: 04-01-10
Revision Date: 07-20-10
UNCONTROLLED COPY
Page 4 of 5
Fine Adjust Applicator for .070 Male Crimp Terminal.
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all
screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
http://www.molex.com
Doc No: ATS-639020700
Revision: B
Release Date: 04-01-10
Revision Date: 07-20-10
UNCONTROLLED COPY
Page 5 of 5
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