Fine Adjust Applicator for Sealed PT-Bulb Socket Positive Terminal
FineAdjust
Applicator
Application Tooling
Specification Sheet
Order No. 63901-2100
FEATURES
Directly adapts to most automatic wire processing machines
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the
applicator from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006")
for conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
SCOPE
Products: Sealed PT-Bulb Socket Positive Terminal, 0.50-0.85mm² and 18-20 AWG.
Terminal
Series No.
Insulation Diameter
Strip Length
Terminal
AWG
Actual mm²
mm
In.
mm
In.
AVS-0.50 or AVSS-0.50
0.50
2.00-2.10 .079-.083
20 AWG
0.50
2.00-2.10 .079-.083
35464-8000
4.80-5.20 .188-.205
AVS-0.85 or AVSS-0.85
0.85
2.20-2.30 .087-.091
18 AWG
0.80
2.20-2.30 .087-.091
To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
Overall insulation OD specification for terminal.
Terminal
Order No.
Wire Size
WIRE
STRIP LENGTH
BRUSH
SEAM
INSULATION
CRIMP HEIGHT
CONDUCTOR
CRIMP HEIGHT
BELL MOUTH
TWISTING
ROLLING
35464
DEFINITION OF TERMS
CUT-OFF TAB
BEND UP
WIRE SEAL
BEND DOWN
Doc No: ATS-639012100
Revision: A1
Release Date: 3-06-09
Revision Date: 05-03-13
UNCONTROLLED COPY
Page 1 of 5
Fine Adjust Applicator for Sealed PT-Bulb Socket Positive Terminal
CRIMP SPECIFICATION
Terminal Series No.
35464
Bell mouth
mm
In.
0.30-0.60 .012-.024
Twist
Cut-off Tab Maximum
mm
In.
0.50
.020
Roll
Conductor Brush
mm
In.
0.30-0.80 .012-.031
Terminal Series No.
35464
Bend up Bend down
Degree (Max)
3
3
Punch Width mm (Ref)
Seam
Conductor Insulation
Seam shall not be open
Degree (Max) mm In mm In
and no wire allowed out
of the crimping area
3
5
2.60 .102 4.50 .177
After crimping, the conductor profile should measure the following.
Terminal
Series No.
Wire Size
AVS-0.50
AVSS-0.50
20 AWG
AVS-0.85
AVSS-0.85
18 AWG
Actual mm²
0.50
0.50
0.85
0.80
Conductor Crimp
Crimp Height
Crimp Width (Ref.)
mm
In.
mm
In.
1.20-1.30 .047-.051 2.50-2.70 .098-.106
1.20-1.30 .047-.051 2.50-2.70 .098-.106
Pull Force
Minimum
N
Lb.
88.3
88.3
19.8
19.8
35464
1.30-1.40 .051-.055 2.50-2.70 .098-.106 127.5 28.7
1.30-1.40 .051-.055 2.50-2.70 .098-.106 127.5 28.7
Terminal Series No.
Wire Size
AVS-0.50
AVSS-0.50
20 AWG
AVS-0.85
AVSS-0.85
18 AWG
Actual mm²
Insulation
Wire Rear Seal
Crimp Height
Crimp Width
Maximum
(Ref.)
Order No. Color mm
In.
mm
In.
0.50
0.50
0.85
0.80
35903-0096 Brown
4.20
.165
4.40-4.60 .173-.181
35464
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639012100
Revision: A1
Release Date: 3-06-09
Revision Date: 05-03-13
UNCONTROLLED COPY
Page 2 of 5
Fine Adjust Applicator for Sealed PT-Bulb Socket Positive Terminal
PARTS LIST
FineAdjust Applicator 63901-2100
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63901-2170
63901-2170
Tool Kit (All “Y” Items)
REF
1
63457-0049
63457-0049
Conductor Punch
1Y
2
63445-2617
63445-2617
Conductor Anvil
1Y
3
63454-0083
63454-0083
Insulation Punch
1Y
4
63456-0057
63456-0057
Insulation Anvil
1Y
5
63443-0037
63443-0037
Front Cut-Off Plunger
1Y
6
63443-0038
63443-0038
Front Plunger Retainer
1Y
Other Components
7
63901-2101
63901-2101
Feed Guide
1
8
63443-0009
63443-0009
Front Scrap Chute
1
9
63443-0025
63443-0025
Key
1
10
63443-0086
63443-0086
Wire Stop Base
1
11
63443-0096
63443-0096
Wire Stop Target
1
12
63443-1742
63443-1742
Height Spacer
1
13
63443-2216
63443-2216
Coarse Spacer (16.00mm)
1
14
63443-2305
63443-2305
Fine Spacer (3.25mm)
1
15
63901-2102
63901-2102
Rear Cover
1
16
63700-0539
63700-0539
Cut-Off Plunger Spring
1
17
63866-9008
63866-9008
Front Plunger Striker
1
Frame
18
63800-4901
63800-4901
Top
1
19
63801-3281
63801-3281
Base
1
20
63801-4650
63801-4650
Track
1
21
63801-4463
63801-4463
Feed Finger Mount
1
22
63801-4563
63801-4563
Feed Pawl
1
23
63890-0818
63890-0818
Terminal Feed Pawl Lever
1
Hardware
24
N/A
N/A
M3 by 6 Long SHCS
2**
25
N/A
N/A
M3 by 6 Long FHCS
1**
26
N/A
N/A
M4 by 6 Long SHCS
2**
27
N/A
N/A
M4 by 12 Long BHCS
2**
28
N/A
N/A
M4 by 50 Long SHCS
2**
29
N/A
N/A
M5 by 12 Lg SHCS
1**
30
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
31
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639012100
Revision: A1
Release Date: 3-06-09
Revision Date: 05-03-13
UNCONTROLLED COPY
Page 3 of 5
Fine Adjust Applicator for Sealed PT-Bulb Socket Positive Terminal
Assembly Drawing
18
30
31
23
17
3
21
1
(2) 24
7
22
27
(2)
18
15
20
19
10
29
5
4
16
13
6
12
11
Figure 1
14
2
26
9
25
28
(2)
8
26
Doc No: ATS-639012100
Revision: A1
Release Date: 3-06-09
Revision Date: 05-03-13
UNCONTROLLED COPY
Page 4 of 5
Fine Adjust Applicator for Sealed PT-Bulb Socket Positive Terminal
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all
screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.8mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
http://www.molex.com
Doc No: ATS-639012100
Revision: A1
Release Date: 3-06-09
Revision Date: 05-03-13
UNCONTROLLED COPY
Page 5 of 5
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