Fine Adjust Applicator for CTX64 Receptacle Terminals
FineAdjust
Applicator
Application Tooling
Specification Sheet
Order No. 63901-0300
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: CTX64 Receptacle Terminals 0.50, 0.75, and 0.85 metric and 20 AWG.
Terminal
Series No.
502306
Terminal Order No.
502306-0112
502306-0212
502306-0405
502306-2305
34803-0212
34863-0412
AWG
-
20 AWG
-
20 AWG
-
20 AWG
Wire Size
mm²
0.50mm2-0.85mm2
1.40-1.90
-
0.50mm2-0.85mm2
-
0.50mm2-0.85mm2
-
1.40-1.90
1.40-1.90
.055-.075
.055-.075
4.00-4.50
4.00-4.50
.158-.177
.158-.177
.055-.075
4.00-4.50
.158-.177
Insulation Diameter
mm
In.
Strip Length
mm
In.
34803
34863
DEFINITION OF TERMS
COND. CRIMP
HEIGHT
STRIP
LENGTH
INSUL CRIMP
BELL HEIGHT
MOUTH
BRUSH
CUT-OFF
TAB
SEAM
BEND UP
ROLLING
TWISTING
BEND
DOWN
CRIMP
HEIGHT
Doc No. ATS-639010300
Revision: C
Release Date: 10-07-08
Revision Date: 11-05-12
UNCONTROLLED COPY
Page 1 of 5
Fine Adjust Applicator for CTX64 Receptacle Terminals
CRIMP SPECIFICATION
Terminal Series No.
502306
34803
34863
Bell mouth
mm
In.
0.20-0.55
.008-.022
Cut-off Tab Maximum
mm
In.
0.30
.012
Conductor Brush
mm
In.
0.20-1.00
.008-.039
Wire brush must be flush or below top of Conductor Crimp.
Bend up Bend down
Degree (Max)
502306
34803
34863
1
2
Twist Roll
Degree (Max)
4
6
Punch Width (Ref)
Conductor Insulation
mm
In
mm
In
1.40
.055
1.75
.069
Terminal Series No.
Seam
Seam shall not be
open and no wire allowed
out of the crimping area
After crimping, the crimp profiles should measure the following:
Terminal
Order No.
502306-0112
502306-0212
502306-0405
34803-0212
34863-0412
502306-2305
502306-0112
502306-0212
34803-0212
502306-0112
502306-0212
502306-0405
34803-0212
34863-0412
502306-2305
502306-0112
502306-0212
502306-0405
502306-2305
502306-0112
502306-0212
34803-0212
502306-0112
502306-0212
502306-0405
34803-0212
Wire Size
Wire Type mm
2
/ AWG
Conductor
Insulation
Pull Force
Crimp Width Crimp Height Crimp Width
Minimum
Crimp Height
(Ref)
Maximum
Maximum
mm
In.
mm
In.
mm
In.
mm
In.
N
Lb.
T3ZHID
0.50
0.90-1.00 .035-.039
1.40
.055
2.00
.079
1.90
.075
70
15.8
T3ZHID
AVSS
0.50
0.50
0.90-1.00 .035-.039
0.90-1.00 .035-.039
1.40
1.40
.055
.055
2.00
2.00
.079
.079
1.90
1.90
.075
.075
70
90
15.8
20.3
T3ZHID
0.75
1.00-1.10 .039-.043
1.40
.055
2.00
.079
1.90
.075
90
20.3
T3ZHID
CE3
CE3
AVSS
0.75
0.75
0.75
0.85
1.00-1.10 .039-.043
1.02-1.12 .040-.044
TBD
TBD
1.40
1.40
1.40
1.40
.055
.055
.055
.055
2.00
2.00
2.00
2.00
.079
.079
.079
.079
1.90
1.90
1.90
1.90
.075
.075
.075
.075
90
90
90
20.3
20.3
20.3
1.05-1.15 .041-.045
130 29.3
TXL
20 AWG
0.90-1.00 .035-.039
1.40
.055
2.00
.079
1.90
.075
90
20.3
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No. ATS-639010300
Revision: C
Release Date: 10-07-08
Revision Date: 11-05-12
UNCONTROLLED COPY
Page 2 of 5
Fine Adjust Applicator for CTX64 Receptacle Terminals
PARTS LIST
FineAdjust Applicator 63901-0300
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63901-0370
63901-0370
Tool Kit (All “Y” Items)
REF
1
63457-0043
63457-0043
Conductor Punch
1Y
2
63455-0055
63455-0055
Conductor Anvil
1Y
3
63454-0077
63454-0077
Insulation Punch
1Y
4
63456-0051
63456-0051
Insulation Anvil
1Y
5
63443-0003
63443-0003
Cut-Off Plunger
1Y
6
63443-0012
63443-0012
Front Plunger Retainer
1Y
Other Components
7
11-17-0022
1739-21
Hold Down Spring
1
8
11-18-4083
60707-8
Feed Guide
1
9
11-24-1067
4996-4
Cut-off Plunger Spring
1
10
63443-0009
63443-0009
Scrap Chute
1
11
63443-0024
63443-0024
Key
1
12
63443-0090
63443-0090
Wire Stop
1
13
63443-0093
63443-0093
Shank
1
14
63443-2212
63443-2212
Coarse Spacer (12.00mm)
1
15
63443-2313
63443-2313
Fine Spacer (3.65mm)
1
16
63443-2804
63443-2804
Front Plunger Striker
1
17
63443-6109
63443-6109
Rear Cover
1
18
63443-7103
63443-7103
Terminal Hold Down
1
19
63600-1057
63600-1057
Striker Plunger Spring
1
20
63890-0032
63890-0032
Guide Height Spacer
1
21
63890-0034
63890-0034
Secondary Height Spacer
1
22
63890-0069
63890-0069
Wire Hold-Down Plunger
1
Frame
23
63800-4901
63800-4901
Top
1
24
63801-3281
63801-3281
Base
1
25
63801-4650
63801-4650
Track
1
Hardware
26
N/A
N/A
M3 by 6 Long SHCS
2**
27
N/A
N/A
M3 by 6 Long FHCS
1**
28
N/A
N/A
M3 by 8 Long SHCS
1**
29
N/A
N/A
M4 by 6 Long SHCS
2**
30
N/A
N/A
M4 by 12 Long BHCS
2**
31
N/A
N/A
M4 by 50 Long SHCS
2**
32
N/A
N/A
M5 by 12 Long SHCS
1**
33
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
34
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No. ATS-639010300
Revision: C
Release Date: 10-07-08
Revision Date: 11-05-12
UNCONTROLLED COPY
Page 3 of 5
Fine Adjust Applicator for CTX64 Receptacle Terminals
Assembly Drawing
23
33
34
7
3
13
19
16
1
28
(2)
30
22
18
17
23
25
(2)
8
26
24
12
32
20
5
2
9
6
4
21
29
14
15
12
11
27
31
(2)
10
29
Figure 1
Doc No. ATS-639010300
Revision: C
Release Date: 10-07-08
Revision Date: 11-05-12
UNCONTROLLED COPY
Page 4 of 5
Fine Adjust Applicator for CTX64 Receptacle Terminals
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all
screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or wire-
processing machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
Visit our Web site at http://www.molex.com
Doc No. ATS-639010300
Revision: C
Release Date: 10-07-08
Revision Date: 11-05-12
UNCONTROLLED COPY
Page 5 of 5
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