Fine Adjust Applicator for 2.00mm (.079") Pitch, Wire-to-Board, Crimp Terminal
FineAdjust Applicator
Specification Sheet
Part No. 63900-6400
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: 2.00mm (.079") Pitch, Wire-to-Board, Crimp Terminal, 24-30 AWG.
Terminal Series No.
48105
Wire Size
*
Insulation Diameter
Strip Length
AWG
mm²
mm
In.
mm
In.
48105-0001
24-30 0.20-0.05 1.10-1.50 .043-.059 1.90-2.50 .075-.099
*
Note: 1) Insulation OD: 1.10-1.20mm will provide optimum A-620-Class 2 crimps
2) Insulation OD: 1.25-1.35mm will provide optimum A-620-Class 1 crimps
3) Insulation OD: 1.40-1.50mm will not provide optimum A-620 crimps
Terminal Order No.
DEFINITION OF TERMS
BEND UP
BELL MOUTH
BRUSH
INSULATION
CRIMP
SEAM
ROLLING
STRIP
LENGTH
CUT-OFF TAB
CONDUCTOR
COND.CRIMP
CRIMP
HEIGHT
TWISTING
BEND
DOWN
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS- 639006400
Revision: A
Release Date: 12-07-07
Revision Date: 12-07-07
UNCONTROLLED COPY
Page 1 of 5
Fine Adjust Applicator for 2.00mm (.079") Pitch, Wire-to-Board, Crimp Terminal
CRIMP SPECIFICATION
Terminal Series No.
48105
Bell mouth
mm
In.
0.10-0.30 .004-.012
Cut-off Tab Maximum
mm
In.
0.50
.020
Conductor Brush
mm
In.
0.30-0.60 .012-.024
Terminal Series No.
48105
Bend up Bend down
Degree
6
6
Twist
Roll
Degree
5
7
Punch Width mm (Ref)
Conductor Insulation
mm
In
mm
In
1.10 .043 1.50 .059
Seam
Seam shall not be open
and no wire allowed out
of the crimping area
After crimping, the conductor profile should measure the following.
Terminal Series No.
Wire Size
AWG
24
26
28
30
mm
0.20
0.13
0.08
0.05
2
Conductor Crimp
Height
mm
0.62-0.67
0.57-0.62
0.55-0.60
0.52-0.57
In.
.024-.026
.023-.025
.022-.024
.021-.023
Width (Ref)
mm In.
1.15 .045
1.15 .045
1.15 .045
1.15 .045
48105
Insulation Crimp
Maximum
Height
Width (Ref)
mm In. mm In.
1.70 .067 1.55 .061
1.60 .063 1.55 .061
1.50 .059 1.55 .061
1.50 .059 1.55 .061
Pull Force
Minimum
N
29.4
19.6
14.7
7.8
Lb.
6.62
4.41
3.31
1.76
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No: ATS- 639006400
Revision: A
Release Date: 12-07-07
Revision Date: 12-07-07
UNCONTROLLED COPY
Page 2 of 5
Fine Adjust Applicator for 2.00mm (.079") Pitch, Wire-to-Board, Crimp Terminal
PARTS LIST
FineAdjust Applicator 63900-6400
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63900-6470
63900-6470
Tool Kit (All “Y” Items)
REF
1
63444-1104
63444-1104
Conductor Punch
1Y
2
63445-1110
63445-1110
Conductor Anvil
1Y
3
63454-0070
63454-0070
Insulation Punch-Overlap
1Y
4
63445-1505
63445-1505
Insulation Anvil
1Y
5
63443-0002
63443-0002
Front Cut-Off Plunger
1Y
6
63443-0012
63443-0012
Front Plunger Retainer
1Y
Other Components (REF 006450)
7
11-18-4083
60707-8
Feed Guide
1
8
11-24-1067
4996-4
Cut-Off Plunger Spring
1
9
11-40-4039
8302-5
Plunger Striker
1
10
63443-0009
63443-0009
Front Scrap Chute
1
11
63443-0025
63443-0025
Key
1
12
63443-0090
63443-0090
Wire Stop
1
13
63443-1719
63443-1719
18.90mm Height Spacer
1
14
63443-2201
63443-2201
1.00mm Coarse Spacer
1
15
63443-2216
63443-2216
16.00mm Coarse Spacer
1
16
63443-2301
63443-2301
3.05mm Fine Spacer
1
17
63443-6111
63443-6111
Rear Cover
1
Frame
18
63800-4901
63800-4901
Top
1
19
63801-3281
63801-3281
Base
1
20
63801-4650
63801-4650
Track
1
Hardware
21
N/A
N/A
M3 by 6 Long SHCS
2**
22
N/A
N/A
M3 by 6 Long FHCS
1**
23
N/A
N/A
M4 by 6 Long SHCS
2**
24
N/A
N/A
M4 by 12 Long BHCS
2**
25
N/A
N/A
M4 by 50 Long SHCS
2**
26
N/A
N/A
M5 by 12 Long SHCS
1**
27
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
28
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS- 639006400
Revision: A
Release Date: 12-07-07
Revision Date: 12-07-07
UNCONTROLLED COPY
Page 3 of 5
Fine Adjust Applicator for 2.00mm (.079") Pitch, Wire-to-Board, Crimp Terminal
Assembly Drawing
18
27
28
3
9
24 (2)
17
1
18
20
(2)
7
21
19
12
26
23
5
4
8
6
14
2
15
16
13
11
22
12
25 (2)
10
23
Figure 1
Doc No: ATS- 639006400
Revision: A
Release Date: 12-07-07
Revision Date: 12-07-07
UNCONTROLLED COPY
Page 4 of 5
Fine Adjust Applicator for 2.00mm (.079") Pitch, Wire-to-Board, Crimp Terminal
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all
screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
Americas Headquarters
Lisle, Illinois 60532 U.S.A.
1-800-78MOLEX
amerinfo@molex.com
Far East North Headquarters
Yamato, Kanagawa, Japan
81-462-65-2324
feninfo@molex.com
Far East South Headquarters
Jurong, Singapore
65-6-268-6868
fesinfo@molex.com
European Headquarters
Munich, Germany
49-89-413092-0
eurinfo@molex.com
Corporate Headquarters
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Doc No: ATS- 639006400
Revision: A
Release Date: 12-07-07
Revision Date: 12-07-07
UNCONTROLLED COPY
Page 5 of 5
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