Mini-Mac Applicator for Mini KK® Crimp Terminals
Mini-Mac Applicator
Specification Sheet
Order No. 63893-9000
FEATURES
Directly adapts to most automatic wire processing machines
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
SCOPE
Products: Mini KK® Crimp Terminals, 22-28 AWG.
Terminal Series No.
5659
Terminal Order No
08-70-0038
Wire Size
AWG
mm²
22-28 0.35-0.08
Insulation Diameter
mm
In.
1.20-1.70 .047-.067
Strip Length
mm
In.
2.54-3.17 .100-.125
DEFINITION OF TERMS
BEND UP
BELL
MOUTH
SEAM
ROLLING
BRUSH
CONDUCTOR
CRIMP
INSULATION
CRIMP
STRIP
LENGTH
CUT-OFF
TAB
TWISTING
BEND
DOWN
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No. ATS-638939000 Release Date: 03-02-07
Revision: B
Revision Date: 06-28-07
UNCONTROLLED COPY
Page 1 of 5
Mini-Mac Applicator for Mini KK® Crimp Terminals
CRIMP SPECIFICATIONS
Bell mouth (Ref)
mm
In.
0.20-0.50 .008-.020
Cut-off Tab Maximum
mm
In.
0.50
.020
Conductor Brush
mm
In.
0.00-1.00 .000-.040
Terminal Series No.
5659
Terminal Series No.
5659
Bend up Bend down
Degree
4
4
Twist Roll
Degree
3
8
Punch Width (Ref)
Conductor Insulation
mm
In. mm
In.
1.40 .055 2.00 .079
Seam
Seam shall not be open
and no wire allowed out
of the crimping area
After crimping, the conductor profile should measure the following.
Terminal Series No.
Wire Size
AWG
22
24
26
28
mm
2
0.35
0.20
0.12
0.08
Conductor
Crimp Height
Crimp Width (Ref.)
mm
In.
mm
In.
0.76-0.84 .030-.033
1.40
.055
0.74-0.79 .029-.031
1.40
.055
0.68-0.74 .027-.029
1.40
.055
.066-0.71 .026-.028
1.40
.055
Pull Force
Minimum
N
Lb.
39.23 8.82
29.45 6.62
19.62 4.41
9.79 2.20
5659
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No. ATS-638939000 Release Date: 03-02-07
Revision: B
Revision Date: 06-28-07
UNCONTROLLED COPY
Page 2 of 5
Mini-Mac Applicator for Mini KK® Crimp Terminals
PARTS LIST
Mini-Mac Applicator 63893-9000
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63893-9070
63893-9070
Tool Kit (All “Y” Items)
REF
1
11-18-5162
60819A106
Conductor Punch
1Y
2
11-18-5163
60819A107
Combination Anvil
1Y
3
11-18-5164
60819A108
Insulation Punch
1Y
4
11-18-5108
60804A127
Cut-Off Plunger
1Y
5
11-18-5107
60804A126
Plunger Retainer
1Y
Other Components (REF 939050)
6
11-18-4083
60707-8
Feed Guide
1
7
11-18-4898
60804A104
Anvil Mount
1
8
11-18-5109
60804A128
Front Plunger Striker
1
9
11-18-5111
60804A140
Knock-Out Blade
1
10
11-18-5114
60804A130
Scrap Deflector
1
11
11-18-5116
60804A141
Compression Spring (Knock-Out)
1
12
11-18-5146
60818A115
Tooling Washer
1
13
11-24-1067
4996-4
Cut-off Plunger Spring
1
14
63443-0090
63443-0090
Wire Stop
1
15
63443-6113
63443-6113
Rear Cover
1
16
63803-5105
63803-5105
Conductor Bushing
1
Frame
17
63801-3201
63801-3201
Top
1
18
63801-3282
63801-3282
Base
1
19
63801-6550
63801-6650
Track
1
Hardware
20
N/A
N/A
M3 by 8 Long SHCS
2**
21
N/A
N/A
M3 by 20 Long SHCS
2**
22
N/A
N/A
M4 by 6 Long SHCS
2**
23
N/A
N/A
M4 by 8 Long BHCS
2**
24
N/A
N/A
M4 by 12 Long BHCS
2**
25
N/A
N/A
M5 by 12 Long SHCS
1**
26
N/A
N/A
M8 by 20 Long BHCS
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No. ATS-638939000 Release Date: 03-02-07
Revision: B
Revision Date: 06-28-07
UNCONTROLLED COPY
Page 3 of 5
Mini-Mac Applicator for Mini KK® Crimp Terminals
Assembly Drawing
17
1
16
3
8
12
26
11
24 (2)
15
19
17
9
20 (2)
6
18
14
25
22
4
13
21 (2)
2
7
23 (2)
14
22
5
10
Figure 1
Doc No. ATS-638939000 Release Date: 03-02-07
Revision: B
Revision Date: 06-28-07
UNCONTROLLED COPY
Page 4 of 5
Mini-Mac Applicator for Mini KK® Crimp Terminals
NOTES
1.
Molex recommends an extra perishable tooling kit be maintained at your facility.
2.
Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all
screws are tight.
3.
Slugs, terminals, dirt, and oil should be kept clear of work area.
4.
Wear safety glasses at all times.
5.
For recommended maintenance refer to the Mini-Mac Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.80 mm (5.346”).
Tooling damage could result at a lower setting
CAUTION:
To prevent injury, never operate this applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
Contact Information
For more information on Molex application tooling please contact Molex at 1-800-786-6539.
Americas Headquarters
Lisle, Illinois 60532 U.S.A.
1-800-78MOLEX
amerinfo@molex.com
Far East North Headquarters
Yamato, Kanagawa, Japan
81-462-65-2324
feninfo@molex.com
Far East South Headquarters
Jurong, Singapore
65-6-268-6868
fesinfo@molex.com
European Headquarters
Munich, Germany
49-89-413092-0
eurinfo@molex.com
Corporate Headquarters
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Doc No. ATS-638939000 Release Date: 03-02-07
Revision: B
Revision Date: 06-28-07
UNCONTROLLED COPY
Page 5 of 5
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