Highly flame retarded/non melting
Limited fire hazard
600V rated
Excellent fluid resistance
Flexible
Double insulation (for Class 2
equipment)
• Tough, thin wall
• Small size, light weight
FLT dual-wall wire combines flexibility
with tough thin wall insulation to enable
bundles to be routed through areas in
which conventional wires cannot be used.
Ordering information
Typical applications include control
panels, instruments, lighting equipment,
electrical appliances, electric motors,
•
•
•
•
•
•
FLT
Flexible, double insulated high
performance wire for a wide
range of industrial applications
electric pumps, robotics and the
automotive industries.
Primary Insulation -
Radiation Crosslinked Modified Polyolefin
Conductor -
Tin Plated Copper
or Bare Copper
Jacket -
Radiation Crosslinked
Modified (PVDF)
Finished Wire
Conductor
Nominal Stranding
CSA
No/Dia
mm
2
0.25
0.35
0.50
0.75
1.00
1.50
2.00
2.50
Note:
mm
19/0.127
19/0.15
19/0.19
19/0.23
19/0.25
19/0.32
19/0.36
19/0.41
Conductor
Diameter
(mm)
min
0.55
0.70
0.82
1.05
1.17
1.35
1.66
1.85
max
0.63
0.80
0.90
1.15
1.26
1.60
1.85
2.05
Maximum
Resistance
@20
°
C
ohms/km
83.6
56.1
40.1
24.7
20.0
13.7
9.9
8.2
Diameter
(mm)
min
0.91
1.06
1.18
1.41
1.55
1.73
2.12
2.31
max
1.04
1.21
1.31
1.56
1.70
2.06
2.38
2.61
Nominal
weight
kg/km
2.96
4.14
6.63
8.20
10.86
16.47
20.32
26.56
Ordering description
FLT011X-0.25-Y
FLT011X-0.35-Y
FLT011X-0.50-Y
FLT011X-0.75-Y
FLT011X-1.00-Y
FLT011X-1.50-Y
FLT011X-2.00-Y
FLT011X-2.50-Y
X = Conductor Type 1 = Tin Plated Copper 9 = Bare Copper
Y = Colour (see colour code below)
Standard colours
Colour
Code
Colour
Code
Black
0
Green
5
Brown
1
Blue
6
Red
2
Violet
7
Pink
2L
Grey
8
Orange
3
White
9
Yellow
4
FLT
Approvals
UL Styles 1385
CSA Class 5851
IEC 332-1
Physical characteristics
Small Size
FLT equipment wire 600 volt rated has a 0.20 mm nominal wall thickness compared to 0.25mm and 0.38mm for equivalent PTFE and PVC wires in
MIL-W-16878, MIL-W-22759 or BS3G210.
Light weight
Due to the thin wall and low density of the insulation materials considerable weight savings are made over similarly rated PTFE wires.
For Example: FLT0111 - 0.35 equipment wire 4.38 grams/metre max
22 AWG PTFE equipment wire MIL-W-22759 5.54 grams/metre max
General Handling
The flexibility of FLT and the ease with which it takes a ‘set’ makes it one of the easiest of the ‘high performance’ wires to install. Stripping is done
with conventional die blade strippers. For details of appropriate tools see separate wire handling guide. The tin-plated copper conductor usually
specified is easily soldered or crimped.
Lengths
FLT is available in long continuous lengths and can be supplied for use on automatic cut and strip preparation machines.
Typical properties
*Temperature rated (Tin plated conductor)
*Voltage rating
Tensile strength + elongation of insulation
Notch propagation BS 3G230 0.05 mm notch
Meets BS4066/IEC332-1 Flammability test
Solder iron resistance (370
°
C, 1 minute)
Shrinkage @ + 150
°
C
Low temperature bend
*Rated at 125
°
C
*No Voltage rating specified
Environmental performance
Temperature rating
FLT wire is rated for continuous operation from -65
°
C to + 150
°
C and for short periods at much higher temperatures.
Mechanical performance
Radiation crosslinking of the FLT insulation significantly improves the following mechanical characteristics; scrape (sharp edges), cut-through
resistance and creep resistance.
Solder iron/Overload resistance
Radiation crosslinking ensures that the insulation does not melt at high temperature. As a result FLT wire is resistant to hot solder irons and current
overloads which would melt most thermoplastic insulations.
-65
°
C to + 150
°
C
600V
30 N/mm
2
, 230%
Pass
Pass
Pass
<1%
-65
°
C
In UL style sheet 1385
In UL style sheet 1385
Raychem is a trademarks of Tyco Electronics.
All of the above information, including illustrations, is believed to be reliable. Users, however, should independently evaluate the suitability of each product for their
application. Tyco Electronics makes no warranties as to the accuracy or completeness of the information and disclaims any liability regarding its use. Tyco Electronics
only obligations are those in the Standard Terms and Conditions of Sale for this product and in no case will Tyco Electronics be liable for any incidental, indirect or
consequential damages arising from the sale, resale, use or misuse of the product. Tyco Electronics Specifications are subject to change without notice. In addition
Tyco Electronics reserves the right to make changes in materials or processing, without notification to the Buyer, which do not affect compliance with any applicable
specification.
Tyco Electronics
300 Constitution Drive
Menlo Park, CA 94025-1164
USA
Tel: (800)-926 2425 (US and Canada)
Tel: +1 650 361 3860 (All other countries)
Tyco Electronics UK Ltd
Faraday Road, Dorcan,
Swindon, Wiltshire SN3 5HH
Tel: (44)-1793-528171
Tyco Electronics Raychem K.K.
3816 Noborito, Tama-ku
Kawasaki
Kanagawa 214-8533
Japan
Tel: +81 44 900 5102
Raychem Singapore PTE Ltd.
26 Ang Mo Kio
Industrial Park 2
Singapore 569507
Tel: +65 4866151
www.tycoelectronics.com
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