IRPLDIM1E/U
International Rectifier
•
233 Kansas Street, El Segundo, CA 90245 USA
IR21592 Dimming Ballast Control IC Design Kit
Features
1 x 32W T8 Lamp (IRPLDIM1U)
1 x 36W T8 Lamp (IRPLDIM1E)
Input:
90-140VAC/60Hz (IRPLDIM1U)
185-265VAC/50Hz (IRPLDIM1E)
High Power Factor/Low THD
High Frequency Operation
Lamp Filament Preheating
Lamp Fault Protection with Auto-Restart
Brownout Protection
IR21592
HVIC Ballast Control IC
Drives:
Description
The IRPLDIM1E/U is a high efficiency, high power fac-
tor, dimming electronic ballast designed for driving rapid
start fluorescent lamp types. The design contains an EMI
filter, active power factor correction and a ballast control
circuit using the IR21592. This demo board is intended
to ease the evaluation of the IR21592 Dimming Ballast
Control IC, demonstrate PCB layout techniques and
serve as an aid in the development of production ballast’s
using the International Rectifier IR21592.
Dimming Ballast
Block Diagram
Line
EMI Filter
Rectifier
PFC
Output Stage
Lamp
IR21592
Interface
Dim
Input
Demo Board Data Sheet intended
for design information only.
Subject to change without prior notice.
Half-Bridge Driver
Dimming Feedback
Preheat Feedback
Lamp Fault
www.irf.com
1
Electrical Characteristics
Parameter
Lamp Type
Input Power (100%)
Input Current (100%)
Filament Preheat Current
Preheat Mode Lamp Voltage
Preheat Time
Input AC Voltage Range
Input DC Voltage Range
Power Factor
Total Harmonic Distortion
Maximum Output Voltage
Units
[W]
[Arms]
[Arms]
[Vrms]
[s]
[VACrms]
[VDC]
[%]
[Vpk]
Value (IRPLDIM1E)
36W T8
36
0.16
0.6
220
1.0
185..255/50..60Hz
250..350
0.98
<15
750
Value (IRPLDIM1U)
32W T8
32
0.27
0.6
220
1.0
90..140/50..60Hz
100..180
0.99
<10
750
Note: Measurements performed with input AC line voltage = 120Vrms (IRPLDIM1U)
230Vrms (IRPLDIM1E)
Fault Protection Characteristics
Fault
Line voltage low
Upper filament broken
Lower filament broken
Failure to ignite
Open circuit (no lamp)
Ballast
Deactivates
Deactivates
Deactivates
Deactivates
Deactivates
Restart Operation
Increase line voltage
Lamp exchange
Lamp exchange
Lamp exchange
Lamp exchange
Fault Protection
Overview
The IRPLDIM1E/U Demo Board consists of an EMI filter, an active power factor correction front end,
a ballast control section and a resonant lamp output stage. The active power factor correction section
is a boost converter operating in critical mode conduction, free-running frequency mode. The ballast
control section provides frequency modulation control of a traditional RCL lamp resonant output
circuit and is easily adaptable to a wide variety of lamp types. The ballast control section also provides
the necessary circuitry to perform closed-loop dimming, lamp fault detection, shutdown and auto-
restart. All functional descriptions refer to the IRPLDIM1E/U schematic diagram.
2
www.irf.com
L
X1B
N
BR1
LPFC
R6
RV1
C1
X1A
F1
L1
DPFC
CBUS
GND
CY
X1C
RVAC
RSUPPLY
C2
R1
R3
D1
RVDC
ICBALLAST
CVDC
RHO
R2
R4
1
ICPFC
1
C4
R5
2
7
8
C5
MPFC
3
CVCO
CPH
VDC
HO
16
2
3
VCO
VS
MHS
RDC
LRES
15
CPH
VB
14
CBOOT
CSNUB
DBOOT
CDC
L6561
4
R7
6
RDIM
4
5
RBUS
RMAX
DIM
VCC
13
CVCC1
RLIM3
RLIM2
DCP2
CRES
5
RMIN
RFMIN
C3
RS
RIPH
MAX
COM
12
6
7
8
CMIN
MIN
LO
CVCC2
RLO
RMULT
RPU
11
RLIM1
FMIN
CS
MLS
DCP1
10
IPH
SD
RSD
(+)
0.5 to 5VDC
DIM INPUT
(-)
X1E
X1D
9
CCS
CSD
RCS
IRPLDIM1E/U
Schematic Diagram
www.irf.com
3
IR21592
IRPLDIM1E Bill Of Materials
Lamp Type: T8/36W Line Input Voltage: 185 to 265 VAC/50/60Hz
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
Total
Qty
1
2
1
1
1
1
2
5
1
1
1
1
1
1
2
2
1
1
1
1
1
1
3
1
1
2
1
1
2
2
1
1
1
1
3
1
2
2
1
1
1
1
1
1
3
1
1
2
68
Reference
BR1
C5, CVDC
C4
C3
CVCO
C1
CDC,C2
CBOOT,CVCC1,C11,
CMIN,CDIM
CPH
CBUS
CVCC2
CCS
CSNUB
CRES
D1,DCP2
DPFC,DBOOT
DCP1
ICPFC
ICBALLAST
L1
LPFC
LRES
MPFC,MHS,MLS
RLIM1
RFMIN
RDIM, RBUS
RMAX
RIPH
RVDC,RMIN
R1,R2
RMULT
RSUPPLY
RVAC
R6
RLO,RHO,R7
F1
R5,RSD
R3,R4
RPU
RS
RCS
RDC
X1
X2
J1,JC1,JC2
CY
RV1
RLM1,RLM2
Description
Bridge Rectifier, 1A, 1000V
Capacitor, 0.47uF, SMT 1206
Capacitor, 1uF, SMT 1206
Capacitor, 0.01uF, SMT 1206
Capacitor, 0.022uF, SMT 1206
Capacitor, 0.33uF, 275VAC
Capacitor, 0.1uF, 400VDC
Capacitor, 0.1uF, SMT 1206
Capacitor, 0.39uF, SMT 1206
Capacitor, 10uF, 450VDC,105C
Capacitor, 4.7uF, 25VDC,105C
Capacitor, 100pF, SMT 1206
Capacitor, 1.2nF,1KV, SMT 1812
Capacitor, 10nF, 1600VDC
Diode, 1N4148, SMT DL35
Diode, 600V, 1A, SMT SMB
Zener Diode, 20V, SMT DL35
IC, Power Factor Controller
IC, Dimming Ballast Controller
EMI Inductor, 1x10mH, 0.7A
PFC Inductor, 2.0mH, 2.0Apk
Inductor, 2.0mH, 2.0Apk
Transistor, MOSFET
Resistor, 1K Ohm, SMT 1206
Resistor, 33K Ohm, SMT 1206
Resistor, 10K Ohm, SMT 1206
Resistor, 24K Ohm, SMT 1206
Resistor, 18K Ohm, SMT 1206
Resistor, 27K Ohm, SMT 1206
Resistor, 680K Ohm, SMT 1206
Resistor, 7.5K Ohm, SMT 1206
Resistor, 470K Ohm
Resistor, 1M Ohm
Resistor, 22K Ohm, SMT 1206
Resistor, 22 Ohm, SMT 1206
Resistor, 0.5 Ohm, ½ Watt
Resistor, 100K Ohm, SMT 1206
Resistor, 820K Ohm, SMT 1206
Resistor, 1M Ohm, SMT 1206
Resistor, 1.0 Ohm, ¼ Watt
Resistor, 0.68 Ohm, ¼ Watt
Resistor, 100K Ohm, ¼ Watt
Connector, 5 terminal
Connector, 4 terminal
Jumper Wire
Y-Capacitor
Varistor
Resistor, 10 Ohm, SMT 1206
Manufacturer
International Rectifier
Panasonic
Panasonic
Panasonic
Panasonic
Roederstein
Wima
Panasonic
Panasonic
Panasonic
Panasonic
Panasonic
Johanson
Panasonic
Diodes
International Rectifier
Diodes
ST
International Rectifier
Panasonic
Coilcraft
Coilcraft
International Rectifier
Panasonic
Panasonic
Panasonic
Panasonic
Panasonic
Panasonic
Panasonic
Panasonic
Yageo
Yageo
Panasonic
Panasonic
Dale
Panasonic
Panasonic
Panasonic
Yageo
Yageo
Yageo
Wago
Wago
Roederstein
Panasonic
Panasonic
Part Number
DF10S
ECJ-3YB1E474K
ECJ-3YB1E105K
ECU-V1H103KBM
ECU-VIH223KBM
F1772433-2200
MKP10
ECJ-3VB1E104K
ECJ-3YB1E394K
EEU-EB2W100
EEU-FC1H4R7
ECU-V1H101JCH
102S43W122KV4
ECW-H16103JV
LL4148
10DF60
ZMM5250B-7
L6561D
IR21592
ELF-15N007A
Z9264B
Z9265B
IRF820
ERJ-8GEYJ102V
ERJ-8GEYJ333V
ERJ-8GEYJ103V
ERJ-8GEYJ243V
ERJ-8GEYJ183V
ERJ-8GEYJ273V
ERJ-8GEYJ684KV
ERJ-8GEYJ752 V
CFR-25JR-470K
CFR-25JR-1M0
ERJ-8GEYJ223V
ERJ-8GEYJ220V
CW-1/2
ERJ-8GEYJ104V
ERJ-8GEYJ824V
ERJ-8GEYJ105V
CFR-25JR-1R0
CFR-25JR-R68
CFR-25JR-100K
236-404
WYO222MCMBFOK
ERZ-VO5D471
ERJ-8GEYJ100V
4
www.irf.com
IRPLDIM1U Bill Of Materials
Lamp Type: T8/32W Line Input Voltage: 90 to 140 VAC/50/60Hz
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
Total
Qty
1
1
1
1
1
1
2
5
1
1
1
1
1
1
2
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
3
1
2
2
1
1
1
1
1
1
3
1
1
2
68
Reference
BR1
C5,CVDC
C4
C3
CVCO
C1
CDC,C2
C7,CVCC1,C11, CMIN,CDIM
CPH
CBUS
CVCC2
CCS
CSNUB
CRES
D1,DCP2
DPFC,DBOOT
DCP1
ICPFC
ICBALLAST
L1
LPFC
LRES
MHS,MLS
MPFC
RLIM1
RFMIN
RDIM
RMAX
RMIN
RVDC
R6
RIPH
RBUS
R1,R2
RMULT
RSUPPLY
RVAC
R7,RLO,RHO
F1
R5,RSD
R3,R4
RPU
RS
RCS
RDC
X1
X2
J1,JC1,JC2
CY
RV1
RLM1,RLM2
Description
Bridge Rectifier, 1A, 1000V
Capacitor, 0.47uF, SMT 1206
Capacitor, 0.68uF, SMT 1206
Capacitor, 0.01uF, SMT 1206
Capacitor, 0.022uF, SMT 1206
Capacitor, 0.33uF, 275VAC
Capacitor, 0.1uF, 400VDC
Capacitor, 0.1uF, SMT 1206
Capacitor, 0.39uF, SMT 1206
Capacitor, 10uF, 350VDC,105C
Capacitor, 4.7uF, 25VDC,105C
Capacitor, 100pF, SMT 1206
Capacitor, 1.5nF,1KV, SMT 1812
Capacitor, 8.2nF, 1600VDC
Diode, 1N4148, SMT DL35
Diode, 600V, 1A, SMT SMB
Zener Diode, 20V, SMT DL35
IC, Power Factor Controller
IC, Dimming Ballast Controller
EMI Inductor, 1x10mH, 0.7A
PFC Inductor, 2.0mH, 2.0Apk
Inductor, 2.0mH, 2.0Apk
Transistor, MOSFET
Transistor, MOSFET
Resistor, 1K Ohm, SMT 1206
Resistor, 36K Ohm, SMT 1206
Resistor, 10K Ohm, SMT 1206
Resistor, 24K Ohm, SMT 1206
Resistor, 27K Ohm, SMT 1206
Resistor, 47K Ohm, SMT 1206
Resistor, 22K Ohm, SMT 1206
Resistor, 18K Ohm, SMT 1206
Resistor, 13K Ohm, SMT 1206
Resistor, 680K Ohm, SMT 1206
Resistor, 7.5K Ohm, SMT 1206
Resistor, 330K Ohm
Resistor, 1M Ohm
Resistor, 22 Ohm, SMT 1206
Resistor, 0.5 Ohm, ½ Watt
Resistor, 100K Ohm, SMT 1206
Resistor, 820K Ohm, SMT 1206
Resistor, 1M Ohm, SMT 1206
Resistor, 0.5 Ohm, ¼ Watt
Resistor, 0.68 Ohm, ¼ Watt
Resistor, 100K Ohm, ¼ Watt
Connector, 5 terminal
Connector, 4 terminal
Jumper Wire
Y Capacitor
Varistor
Resistor, 10 Ohm, SMT 1206
Manufacturer
International Rectifier
Panasonic
Panasonic
Panasonic
Panasonic
Roederstein
Wima
Panasonic
Panasonic
Panasonic
Panasonic
Panasonic
Johanson
Panasonic
Diodes
International Rectifier
Diodes
ST
International Rectifier
Panasonic
Coilcraft
Coilcraft
International Rectifier
International Rectifier
Panasonic
Panasonic
Panasonic
Panasonic
Panasonic
Panasonic
Panasonic
Panasonic
Panasonic
Panasonic
Panasonic
Yageo
Yageo
Panasonic
Dale
Panasonic
Panasonic
Panasonic
Yageo
Yageo
Yageo
Wago
Wago
Roederstein
Panasonic
Panasonic
Part Number
DF10S
ECJ-3YB1E474K
ECJ-3YB1E684K
ECU-V1H103KBM
ECU-V1H223KBM
F1772433-2200
MKP10
ECJ-3VB1E104K
ECJ-3YB1E394K
EEU-EB2V100
EEU-FC1H4R7
ECU-V1H101JCH
102S43W152KV4
ECW-H16822JV
LL4148
10DF60
ZMM5250B-7
L6561D
IR21592
ELF-15N007A
Z9264B
Z9265B
IRF720
IRF730
ERJ-8GEYJ102V
ERJ-8GEYJ363V
ERJ-8GEYJ103V
ERJ-8GEYJ243V
ERJ-8GEYJ273V
ERJ-8GEYJ473V
ERJ-8GEYJ223V
ERJ-8GEYJ183V
ERJ-8GEYJ133V
ERJ-8GEYJ684V
ERJ-8GEYJ752V
CFR-25JR-330K
CFR-25JR-1M0
ERJ-8GEYJ220V
CW-1/2
ERJ-8GEYJ104V
ERJ-8GEYJ824V
ERJ-8GEYJ105V
CFR-25JR-R5
CFR-25JR-R68
CFR-25JR-100K
236-404
WYO222MCMBFOK
ERZ-VO5D471
ERJ-8GEYJ100V
www.irf.com
5