EMD-FL-RP-480
Electronic monitoring relay for active-power
monitoring in 1 and 3-phase networks with
integrated motor coil temperature monitoring
INTERFACE
Data sheet
104136_en_00
1
Description
© PHOENIX CONTACT 2010-01-22
Features
Active power detection in 1 and 3-phase networks
2 threshold values, can be set separately
Adjustable starting override
Adjustable response delay
Error memory (optional)
Temperature monitoring of the motor winding
Power supply can be selected with power module
Detecting switched off loads
Suitable for frequency inverters (10 to 100 Hz)
Two output relays with one PDT contact each
Requirements pertaining to safety and system availability
increase constantly – regardless of the industry. Processes
are becoming more and more complex, not only in the
mechanical engineering and chemical industry but also in
system and automation technology. Demands on power
engineering are also constantly on the rise.
–
–
–
–
–
–
Error-free and therefore cost-effective operation can only be
achieved through continuous monitoring of important network –
and system parameters. The electronic monitoring relays of –
the EMD series are available for various monitoring tasks.
–
The operating states are indicated using colored LEDs, errors –
that may occur can be sent to a controller via a floating
contact or can shut down a part of the system. Some device
versions are equipped with startup and response delays in
order to briefly tolerate measured values outside the set
monitoring range.
WARNING: Risk of electric shock
Never carry out work when voltage is present.
Make sure you always use the latest documentation.
It can be downloaded at
www.phoenixcontact.net/catalog.
EMD-FL-RP-480
2
Ordering data
Type
EMD-FL-RP-480
Description
Electronic monitoring relay for active-power monitoring in 1 and 3-phase
networks with integrated motor coil temperature monitoring
Order No.
2900177
Pcs. / Pkt.
1
Accessories
Power modules, pluggable, for EMD-FL-..., supply voltage:
88 V AC ... 121 V AC
Power modules, pluggable, for EMD-FL-..., supply voltage:
108 V AC ... 132 V AC
Power modules, pluggable, for EMD-FL-..., supply voltage:
195 V AC ... 264 V AC
Power modules, pluggable, for EMD-FL-..., supply voltage:
323...456 V AC
Power modules, pluggable, for EMD-FL-..., supply voltage:
425...550 V AC
Type
EMD-SL-PS45-110AC
EMD-SL-PS45-120AC
EMD-SL-PS45-230AC
EMD-SL-PS45-400AC
EMD-SL-PS45-500AC
Order No.
2885281
2885744
2885294
2885304
2885317
Pcs. / Pkt.
1
1
1
1
1
3
Technical data
Input data
Input name
Description of the input
Measured value
Measuring ranges P
N
Nominal input voltage U
N
Input voltage range
Maximum input voltage
Input current range
Overload capacity
Input resistance of voltage input
Input resistance current input
Min. setting range
Max. setting range
Maximum temperature coefficient
Setting range for response delay
Setting range for starting delay
Function
Basic accuracy
Setting accuracy
Repeat accuracy
Total cold resistance
Response value
Release value
Recovery time
Measuring input
Voltage input
AC sine (10 Hz ... 400 Hz)
Can be switched between 0.75 kW, 1.5 kW, 3 kW and 6 kW
480 V (3 N ~ 480/277 V)
1(N) ~ 0 V AC ... 480 V AC (1-phase load)
3 (N) ~ 0 V AC ... 480 V AC (3-phase load)
max. 550 V AC (/3~550/318)
0.15 A ... 6 A (Range: 0.75 kW and 1.5 kW)
0.3 A ... 12 A (Range: 3 kW and 6 kW)
12 A permanent
1.25 MΩ
< 10 mΩ
5 % ... 110 % (of P
N
)
10 % ... 120 % (of P
N
)
≤
0.02 %/K
0.1 s ... 50 s
1 s ... 100 s
Underload, overload, Window winding temperature monitoring
± 2 % (of scale end value)
≤
5 % (of scale end value)
±2%
< 1.5 kΩ
≥
3.6 kΩ (Relay drops out)
≤
1.8 kΩ (Relay picks up)
500 ms
104136_en_00
PHOENIX CONTACT
2
EMD-FL-RP-480
Output data
Contact type
Nominal insulation voltage
Interrupting rating (ohmic load) max.
Output fuse
2 floating PDT contacts
250 V AC (in acc. with IEC 60664-1)
750 VA (3 A/250 V AC, module aligned,
≤
5 mm spacing)
1250 VA (5 A/250 V AC, module not aligned,
≥
5 mm spacing)
5 A (fast-blow)
Supply
Range of supply voltages
Frequency range
Nominal power consumption
110 V AC ... 500 V AC (see Power modules)
48 Hz ... 63 Hz (See power modules)
3.5 VA (3 W)
General data
Mains type
Service life mechanical
Service life, electrical
Switching frequency
Operating mode
Degree of protection
Pollution degree
Surge voltage category
Rated insulation voltage
Assembly
Mounting position
Width
Height
Length
Type of housing
Color
1 and 3-phase
Approx. 2 x 10
7
cycles
2 x 10
5
cycles at ohmic load, 1000 VA
max. 60 (per minute at 100 VA ohmic load)
max. 6 (per minute at 1000 VA ohmic load)
100% operating factor
IP40 (housing) / IP20 (connection terminal blocks)
2 (according to EN 50178)
III, basic insulation (as per EN 50178)
300 V (According to EN 50178)
on TS 35 profile rail acc. to EN 60715
Any
45 mm
113 mm
90 mm
Polyamide PA, self-extinguishing
green
Connection data
Conductor cross section, solid
Conductor cross section, stranded
Stripping length
Type of connection
Tightening torque
0.5 mm² ... 2.5 mm²
0.25 mm² ... 2.5 mm²
8 mm
Screw connection
1 Nm
Ambient conditions
Ambient temperature (operation)
Ambient temperature (storage/transport)
Permissible humidity (operation)
Climatic class
-25 °C ... 55 °C
-25 °C ... 40 °C (corresponds to UL 508)
-25 °C ... 70 °C
15 % ... 85 %
3K3 (in acc. with EN 60721)
Conformance / approvals
Conformity
UL, USA / Canada
CE compliant
UL applied for
104136_en_00
PHOENIX CONTACT
3
EMD-FL-RP-480
4
i
k
L1
L2
L3
T1
T2
Block diagram
16 18
15
26 28
Y1 Y2
A1
A2
25
POWER
MODULE
supply≤ 500 V AC
5
Safety notes
WARNING: Risk of electric shock
Never carry out work when voltage is present.
6
Structure
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
"START" potentiometer: Starting override
"U/t" LED: Supply voltage and starting override
"P1" potentiometer: P1 switching threshold
"Failure" LED: Error P1 threshold
"DELAY" potentiometer: Response delay
"RANGE" rotary switch: Measuring range P
N
"REL 1" LED: Output relay 1
"FUNCTION" rotary switch: Function selection
"TEMP" LED: Overtemperature
"REL 2" LED: Output relay 2
"I=0" LED: Load switched off
"Failure" LED: Error P2 threshold
RESET button
"P2" potentiometer: Switching threshold P2
"I<" rotary switch: Detecting switched off loads
Universal snap-on foot for EN DIN rails
Power module
12
11
1
2
3
4
5
6
7
8
9
A1
L1
i
k
L2
50
5
1
7 9
FAILURE
80
10
10
I=0
ST
AR
T
10
40 60
(s
0
)
0
L3
ON
In
F
1(
1
%
20
4 6
)
8
2
0.1
10
30
D
3
6
P
v.
I<
40
5
60
80
10
P2
0
(%
110
)
Real power monitor
OF
FAILURE
1/3
1/3
80
P-4 7
-R
17
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29
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P2
D
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AY
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)
1.5
50
REL 1
RA
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2
E
MIN
2M
D
E
L
A
Y
17
16
IN
T1
T2
26
EMD- FL- RP- 480
F
U
X M
Y1
N
CT
IN/M
16 Y
I
O
N
AX
2
18
15
A2
A
REL 2 TEMP
S
TA
R
T
W
(k
5
W
)
0.7
RE
SE
T
U
N
0%
s
12 U
N
00
.... %
..1 s
1.. ...50 10.. ..110
..
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Time e / L it
it /
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im
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P1
P2
10
25
28
15
14
13
104136_en_00
PHOENIX CONTACT
4
EMD-FL-RP-480
7
Power supply
The power module for power supply is supplied in a transport casing to prevent the connection legs from being bent.
To install the power module in the relay housing, remove the transport casing and position the power module in the recess
in the side of the housing (ensure that it is the right way round). The red locking latches snap in with an audible click when
the power module is securely positioned.
To remove the power module, press the two red locking latches together and pull out the power module.
The power module is not supplied as standard.
8
Installation
WARNING: Risk of electric shock
Never carry out work when voltage is present.
The module can be snapped onto all 35 mm DIN rails according to EN 60715.
9
Diagnostics
The LEDs indicate the following error states:
"U/t" LED (Green)
–
–
LED ON: Supply voltage present
LED flashes: Starting override indication
"I=0" LED (Yellow)
–
LED ON: Load switched on
"Failure" LED (red):
–
–
LED ON: Error indication for corresponding threshold P1 or P2
LED flashes: Response delay indication for corresponding threshold P1 or P2
"Temp" LED (red)
–
LED ON: Overtemperature indication
"Rel 1"/"Rel 2" LED (yellow)
–
LED ON: Output relay has picked up
104136_en_00
PHOENIX CONTACT
5