HCJ Series
Surface Mount High Current Jumper Chip Resistor
Stackpole Electronics, Inc.
Resistive Product Solutions
Features:
•
•
•
•
Chip size from 0402 to 2512
Max. resistance value less than 3 milliohm for 0402,
less than 0.5 milliohm for all other sizes
Qualified to AEC-Q200
RoHS compliant, lead-free and halogen-free
Switching power supply
Voltage regulation module
DC-DC converter, adaptor, battery pack, charger
PDA and cell phone
Power management applications
Applications:
•
•
•
•
•
Electrical Specifications
Type / Code
HCJ0402
HCJ0603
HCJ0805
HCJ1206
HCJ2512
Power rating: P=I
2
*R
Current Rating (A)
6.5
22.4
31.6
38.7
63.2
Power Rating (W)
0.125
0.25
0.5
0.75
2
Max Overload
Current (A)
14.2
56
79
96.7
158
Operating Temperature
Range
Ohmic Range (Ω)
≤ 0.003
-55ºC to +155°C
≤ 0.0005
Mechanical Specifications
Type / Code
HCJ0402
HCJ0603
HCJ0805
HCJ1206
HCJ2512
0.039
1.00
0.061
1.55
0.083
2.10
0.122
3.10
0.256
6.50
L
±
±
±
±
±
±
±
±
±
±
0.004
0.10
0.004
0.10
0.006
0.15
0.008
0.20
0.008
0.20
0.020
0.50
0.031
0.80
0.053
1.35
0.061
1.55
0.126
3.20
W
±
±
±
±
±
±
±
±
±
±
0.002
0.05
0.004
0.10
0.006
0.15
0.004
0.10
0.008
0.20
0.016
0.40
0.018
0.45
0.028
0.70
0.028
0.70
0.030
0.75
t
±
±
±
±
±
±
±
±
±
±
0.002
0.05
0.004
0.10
0.004
0.10
0.004
0.10
0.004
0.10
0.012
0.30
0.014
0.35
0.022
0.55
0.031
0.80
0.033
0.85
A
±
±
±
±
±
±
±
±
±
±
0.004
0.10
0.008
0.20
0.008
0.20
0.008
0.20
0.010
0.25
Unit
inches
mm
inches
mm
inches
mm
inches
mm
inches
mm
Power Derating Curve:
Percent Rated Power (%)
100
80
60
40
20
-55ºC
70ºC
155ºC
0
-60
0
20
40
60
80
100
120
140
160
180
Ambient Temperature (ºC)
Rev Date: 11/10/2017
This specification may be changed at any time without prior notice.
Please confirm technical specifications before you order and/or use.
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HCJ Series
Surface Mount High Current Jumper Chip Resistor
Stackpole Electronics, Inc.
Resistive Product Solutions
Environmental Performance Characteristics
Test
Short Time Overload
Damp Heat with Load
High Temperature
Exposure
Load Life
Test Method
JIS-C5202-5.5
MIL-STD-202,
Method 103
JIS-C5202-7.2
JIS-C5202-7.10
For 0402 size max. 0.003Ω
All other sizes max. 0.0005Ω
Test Specification
Test Condition
2.5X rated current for 5 seconds
Specimens shall be placed in a chamber and subject to a relative
humidity of 90~95% and to a temperature of 40ºC ± 2ºC for
the period of 1000 hours
Part (mounted on board) is exposed in the heat chamber
125ºC ± 3ºC for 1000 hours
Apply rated power at 70ºC ± 2ºC for 1000 hours with 1.5 hours ON
and 0.5 hour OFF
Part (mounted on board) is exposed, -55ºC ± 3ºC (30 min.)/
+155°C ± 2ºC (30 minutes) for 5 cycles.
The following conditions as per picture below.
Rapid Change of
Temperature
JIS-C5202-7.4
Note: Test board surface temperature shall not exceed 100ºC when applying rated current.
Storage Conditions: 5ºC ~ 35ºC. RH: 40%-75%
Function Performance Characteristics
Test
Test Method
Test Specification
Test Condition
Mount part to test substrate. Apply pressure in direction of arrow unit
band width reaches 0.5mm (+0.2/-0mm)(illustrated in the figure below)
and hold for 10 seconds ± 1 second.
Bending Strength
JIS-C5202-6.1
For 0402 size max. 0.003Ω
All other sizes max. 0.0005Ω
Resistance to
Solder Heat
MIL-STD-202,
Method 210
For 0402 size max. 0.003Ω
All other sizes max. 0.0005Ω
The part shall be immersed into the flux specified in the solder bath
260ºC ± 5ºC for 10 seconds ± 1 second
The part shall be immersed into the flux specified in the solder bath
235ºC ± 5ºC for 2 seconds ± 0.5 seconds. It shall be immersed to a
point 10mm from its root.
(Sn96.5/Ag3.0/Cu0.5)
Solderability
JIS-C5 202-6.11
Solder shall be covered 95%
or more of the electrode area
Rev Date: 11/10/2017
This specification may be changed at any time without prior notice.
Please confirm technical specifications before you order and/or use.
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HCJ Series
Surface Mount High Current Jumper Chip Resistor
Stackpole Electronics, Inc.
Resistive Product Solutions
Taping Specifications – Paper Tape
Type / Code
HCJ0402
HCJ0603
HCJ0805
HCJ1206
Type / Code
HCJ0402
HCJ0603
HCJ0805
HCJ1206
0.157
4.00
0.157
4.00
0.157
4.00
0.157
4.00
0.028
0.70
0.043
1.10
0.063
1.60
0.079
2.00
A
±
±
±
±
±
±
±
±
P0
±
±
±
±
±
±
±
±
0.004
0.10
0.004
0.10
0.004
0.10
0.004
0.10
0.079
2.00
0.157
4.00
0.157
4.00
0.157
4.00
0.002
0.05
0.004
0.10
0.004
0.10
0.004
0.10
0.047
1.20
0.075
1.90
0.094
2.40
0.142
3.60
B
±
±
±
±
±
±
±
±
P1
±
±
±
±
±
±
±
±
0.004
0.10
0.004
0.10
0.004
0.10
0.004
0.10
0.079
2.00
0.079
2.00
0.079
2.00
0.079
2.00
0.002
0.05
0.004
0.10
0.004
0.10
0.004
0.10
0.069
1.75
0.069
1.75
0.069
1.75
0.069
1.75
E
±
±
±
±
±
±
±
±
P2
±
±
±
±
±
±
±
±
0.002
0.05
0.002
0.05
0.002
0.05
0.002
0.05
0.004
0.10
0.004
0.10
0.004
0.10
0.004
0.10
F
0.138
3.50
0.138
3.50
0.138
3.50
0.138
3.50
0.061
1.55
0.061
1.55
0.061
1.55
0.061
1.55
±
±
±
±
±
±
±
±
±
±
±
±
±
±
±
±
0.002
0.05
0.002
0.05
0.002
0.05
0.002
0.05
0.002
0.05
0.002
0.05
0.002
0.05
0.002
0.05
0.315
8.00
0.315
8.00
0.315
8.00
0.315
8.00
0.018
0.45
0.025
0.64
0.038
0.97
0.038
0.97
W
±
±
±
±
±
±
±
±
T
±
±
±
±
±
±
±
±
0.004
0.10
0.004
0.10
0.004
0.10
0.004
0.10
0.008
0.20
0.008
0.20
0.008
0.20
0.008
0.20
Unit
inches
mm
inches
mm
inches
mm
inches
mm
Unit
inches
mm
inches
mm
inches
mm
inches
mm
D0
Taping Specifications – Embossed Plastic Tape
Type / Code
A
0.138 ± 0.004
3.50 ± 0.10
B
0.268 ± 0.004
6.80 ± 0.10
P1
0.157 ± 0.004
4.00 ± 0.10
E
0.069 ± 0.004
1.75 ± 0.10
P2
0.079 ± 0.002
2.00 ± 0.05
F
0.217 ± 0.002
5.50 ± 0.05
D0
0.059 ± 0.004
1.50 ± 0.10
W
0.472 ± 0.008
12.00 ± 0.20
T
0.039 ± 0.008
1.00 ± 0.20
Unit
inches
mm
Unit
inches
mm
HCJ2512
P0
0.157 ± 0.002
4.00 ± 0.05
Rev Date: 11/10/2017
This specification may be changed at any time without prior notice.
Please confirm technical specifications before you order and/or use.
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HCJ Series
Surface Mount High Current Jumper Chip Resistor
Stackpole Electronics, Inc.
Resistive Product Solutions
Recommended Pad Layout
Type / Code
HCJ0402
HCJ0603
HCJ0805
HCJ1206
HCJ2512
a
0.016
0.40
0.035
0.90
0.047
1.20
0.079
2.00
0.150
3.80
b
0.020
0.50
0.028
0.70
0.047
1.20
0.051
1.30
0.083
2.10
c
0.024
0.60
0.039
1.00
0.055
1.40
0.071
1.80
0.134
3.40
Unit
inches
mm
inches
mm
inches
mm
inches
mm
inches
mm
Soldering Recommendations:
•
•
•
Peak reflow temperatures and durations
IR Reflow Peak = 260ºC max for 10 seconds
Wave Solder = 260ºC max for 10 seconds
Compatible with lead and lead-free solder reflow processes
Recommended IR reflow profile:
RoHS Compliance
Stackpole Electronics has joined the worldwide effort to reduce the amount of lead in electronic components and to
meet the various regulatory requirements now prevalent, such as the European Union’s directive regarding “Restrictions
on Hazardous Substances” (RoHS 2). As part of this ongoing program, we periodically update this document with the
status regarding the availability of our compliant components. All our standard part numbers are compliant to EU
Directive 2011/65/EU of the European Parliament.
RoHS Compliance Status
Standard
Product
Series
HCJ
Description
Package /
Termination
Type
SMD
Standard
Series
RoHS
Compliant
YES
Lead-Free Termination
Composition
100% Matte Sn over Ni
Lead-Free
Mfg. Effective Date
(Std Product Series)
Always
Lead-Free
Effective Date
Code
(YY/WW)
Always
Molded Metal Plate Sensing Resistor
“Conflict Metals” Commitment
We at Stackpole Electronics, Inc. are joined with our industry in opposing the use of metals mined in the “conflict region”
of the Eastern Democratic Republic of the Congo (DRC) in our products. Recognizing that the supply chain for metals
used in the electronics industry is very complex, we work closely with our own suppliers to verify to the extent possible
that the materials and products we supply do not contain metals sourced from this conflict region. As such, we are in
compliance with the requirements of Dodd-Frank Act regarding Conflict Minerals.
Rev Date: 11/10/2017
This specification may be changed at any time without prior notice.
Please confirm technical specifications before you order and/or use.
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HCJ Series
Surface Mount High Current Jumper Chip Resistor
Stackpole Electronics, Inc.
Resistive Product Solutions
Compliance to “REACH”
We certify that all passive components supplied by Stackpole Electronics, Inc. are SVHC (Substances of Very High
Concern) free and compliant with the requirements of EU Directive 1907/2006/EC, “The Registration, Evaluation,
Authorization and Restriction of Chemicals”, otherwise referred to as REACH. Contact us for complete list of REACH
Substance Candidate List.
Environmental Policy
It is the policy of Stackpole Electronics, Inc. (SEI) to protect the environment in all localities in which we operate. We
continually strive to improve our effect on the environment. We observe all applicable laws and regulations regarding
the protection of our environment and all requests related to the environment to which we have agreed. We are
committed to the prevention of all forms of pollution.
How to Order
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5
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7
8
9
10
11
12
13
H
C
J
0
6
0
3
Z
T
0
R
0
0
Product Series
HCJ
Size Rating Current
6.5A
0402
22.4A
0603
31.6A
0805
38.7A
1206
63.2A
2512
Code
Z
Tolerance
Tol
Size Value (Ω)
0402 <0.003
0603
Zero
0805
<0.0005
Ohm
1206
2512
Packaging
Code
T
Embossed Plastic
Description
Paper Tape
Size
0402
0603, 0805, 1206
2512
Quantity
10,000
5,000
4,000
Resistance Value
Four characters with
the multiplier used as
the decimal holder.
0 ohm = 0R00
Rev Date: 11/10/2017
This specification may be changed at any time without prior notice.
Please confirm technical specifications before you order and/or use.
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