PRODUCT SPECIFICATION
Milligrid BMI 2mm Pitch Vertical Header
1.0 SCOPE
This specification covers the performance requirements for 2mm pitch, Vertical Header
2.0 PRODUCT DESCRIPTION
2.1 PRODUCT NAME AND SERIES NUMBER (S)
Product Name
MILLIGRID 2MM PITCH VERTICAL HEADER
Series Number
151013
This series mates with Molex Milligrid 2mm Wire to Board Connector Crimp Receptacle Housing,
51110-**52 and 51110-**60 series and Crimp Terminal, 50394 series.
2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS
See Sales Drawing, SD-151013-0001 for information on dimensions, materials platings and
markings.
2.3 SAFETY AGENCY APPROVALS
UL Number: E29179
CSA Number: 1585720 (LR19980)
CSA approval meets following standards/test procedures:
a) CSA std. C22.2 No. 182.3-M1987
b) UL-1977
* “C” and “US” mark adjacent to CSA signifies that the product has been evaluated to the
applicable CSA and ANSI/UL standards, for use in Canada and US respectively.
Series 151013, 151014, rated 2.5A (No. 24 AWG), 250V
REVISION:
ECR/ECN INFORMATION: TITLE:
EC No:
121915
DATE:
2017/09/12
A1
MILLIGRID BMI 2MM PITCH
VERTICAL HEADER
CHECKED BY:
SHEET No.
1
of
6
APPROVED BY:
DOCUMENT NUMBER:
CREATED / REVISED BY:
PS-151013-0001
SCHEONG
GMENARLY
KHLIM
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC
PRODUCT SPECIFICATION
3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS
See Sales Drawing SD-151013-0001, IPC/WHMA-A-620AS and other sections of this
Specification for the necessary referenced Documents and Specifications.
4.0 RATINGS
4.1 VOLTAGE
4.2 CURRENT
: 125 V Max.
: 2.00 Amps Max ( with 20 Contacts Powered-up)
Current rating is application dependent and each application should be evaluated by the end user for
compliance to specific safety agency requirements. The ratings listed in the chart below are per Molex test
method based on a 30° C maximum temperature rise over ambient temperature and are provided as a
guideline. Appropriate de-rating is required based on circuit size, ambient temperature, copper trace size on
the PCB, gross heating from adjacent modules/components and other factors that influence connector
performance. Wire size, insulation thickness, stranding, tin coated or bare copper, wire length & crimp quality
are other factors that influence current rating.
CIRCUIT SIZE (NUMBER OF CONTACTS POWERED UP)
4*
6*
8*
10
12*
14*
16*
18*
2
Current
Rating per
Pole
(Amps,
Max)
20
4.50
3.70
3.30
3.00
2.80
2.80
2.70
2.60
2.55
2.50
Tested with AWG 24 wire and PCB with 1oz Copper Traces. * Extrapolated from test data.
4.3 TEMPERATURE
Operating
Non-operating
-40°C to +105°C
-40°C to +105°C
REVISION:
ECR/ECN INFORMATION: TITLE:
EC No:
121915
DATE:
2017/09/12
A1
MILLIGRID BMI 2MM PITCH
VERTICAL HEADER
CHECKED BY:
SHEET No.
2
of
6
APPROVED BY:
DOCUMENT NUMBER:
CREATED / REVISED BY:
PS-151013-0001
SCHEONG
GMENARLY
KHLIM
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC
PRODUCT SPECIFICATION
5.0 PERFORMANCE
5.1 ELECTRICAL REQUIREMENTS
ITEM
DESCRIPTION
Contact Resistance
(Low Level)
TEST CONDITION
Mate connectors: apply a maximum
voltage of 20 mV and a current of 100 mA
Per EIA-364-23
Unmate connectors: apply
500
VDC for
1
minute, measure the insulation resistance
between adjacent terminals
Per EIA 364-21
Unmate connectors: apply
1250
VAC for
1
minute between adjacent terminals
Per EIA 364-20
REQUIREMENT
40
milliohms Max.
1
2
Insulation
Resistance
1000
Megaohms
Min.
3
Dielectric
Withstanding
Voltage
No breakdown
4
Mate connectors: measure the
temperature rise at the rated current after:
Temperature
1.) 96 hours (steady state)
Rise
2.) 240 hours (45 minutes ON and 15
(via Current Cycling)
minutes OFF per hour).
3.) 96 hours (steady state)
Temperature rise:
+30°C
Max.
REVISION:
ECR/ECN INFORMATION: TITLE:
EC No:
121915
DATE:
2017/09/12
A1
MILLIGRID BMI 2MM PITCH
VERTICAL HEADER
CHECKED BY:
SHEET No.
3
of
6
APPROVED BY:
DOCUMENT NUMBER:
CREATED / REVISED BY:
PS-151013-0001
SCHEONG
GMENARLY
KHLIM
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC
PRODUCT SPECIFICATION
5.2 MECHANICAL REQUIREMENTS
ITEM
DESCRIPTION
Pin Retention Force
TEST CONDITION
Apply an axial load on the terminal in the
housing to dislodge the terminals from the
connector at a rate of 12.5mm per minute
Mate connectors
25
cycles with
maximum rate of
10
cycles per minute
Per EIA-364-09
REQUIREMENT
8.5
N Min. per pin
(initial)
20
milliohms Max.
(change from initial)
No evidence of physical
Damage
5
6
Durability
7
Vibration
Mate connectors :
Test Condition per EIA 364-28, test
condition VII, test condition letter D
10
milliohms
Max.
(15 min. in each of 3 mutual perpendicular
(change from initial)
directions. Both mating halves should be
&
rigidly fixed so as not to contribute to the
Discontinuity <
1
microsecond
relative motion of one contact against
another.
Mate connectors and shock at
50
g’s with
½ sine wave (11 milliseconds) shocks in
the ± X, ± Y, ± Z axes (18 shocks total).
10
milliohms
Max.
(change from initial)
&
Discontinuity <
1
microsecond
8
Mechanical Shock
5.3 ENVIRONMENT REQUIREMENTS
ITEM
DESCRIPTION
Solderability
TEST CONDITION
Solder Time: 5 +/-0.5 secs.
Solder Temperature: 260+/- 5°C
Steam aging for 8hours
REQUIREMENT
Dipped portion should have
95% continuous new solder
coating coverage
No damage in appearance of
the connector
9
10
Resistance to
Soldering Heat
Refer to Section 8.0 for soldering profile
11
Thermal Shock
Mate connectors; expose to
5
cycles of:
Temperature °C
Duration (Minutes)
-55+0/-3
30
+25±10
5
MAXIMUM
+85+3/-0
30
+25±10
5
MAXIMUM
Per EIA 364-32 condition I
Mate connectors; expose to:
96
hours at
105 ± 2°C
Per EIA 364-17
20
milliohms Max.
(change from initial)
&
Visual: No Damage
12
Temperature Life
20
milliohms Max.
(change from initial])
&
Visual: No Damage
REVISION:
ECR/ECN INFORMATION: TITLE:
EC No:
121915
DATE:
2017/09/12
A1
MILLIGRID BMI 2MM PITCH
VERTICAL HEADER
CHECKED BY:
SHEET No.
4
of
6
APPROVED BY:
DOCUMENT NUMBER:
CREATED / REVISED BY:
PS-151013-0001
SCHEONG
GMENARLY
KHLIM
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC
PRODUCT SPECIFICATION
ITEM
DESCRIPTION
TEST CONDITION
24
cycles at temperature
25 ± 3°C
at
80 ±
3%
relative humidity and
65 ± 3°C
at
50 ±
3%
relative humidity; dwell time of
1.0
hour;
ramp time of
0.5
hours. Dwell times start
when the temperature and humidity have
stabilized within the specified levels.
Per EIA-364-31
REQUIREMENT
Dielectric Withstanding
Voltage:
No Breakdown at
500
VAC
&
Insulation Resistance:
1250
Megohms Min.
&
Visual: No Damage
13
Humidity
(Cyclic)
6.0 PACKAGING
Refer to Packing Specification, PK-151013-0001 for packaging details.
7.0 TEST SEQUENCES
Test Group
Test or Examination
Examination of the connector(s)
Contact Resistance
(Low Level) (LLCR)
Insulation Resistance
Dielectric Withstanding Voltage
Temperature Rise
(via Current Cycling)
Pin Retention Force in housing
Durability
Vibration
Mechanical Shock
Humidity (cyclic)
Temperature Life
Thermal Shock
Resistance to Soldering Heat
Solderability
2
2
2
5
6
6
2
2
2
3
3,6
4,7
4
2
4
4
4
6
8
1
1,5
1
1,8
1
1
1
3,5, 3,5, 3,5,
7
7 7,9
A
B
C
D
E
F
G
REVISION:
ECR/ECN INFORMATION: TITLE:
EC No:
121915
DATE:
2017/09/12
A1
MILLIGRID BMI 2MM PITCH
VERTICAL HEADER
CHECKED BY:
SHEET No.
5
of
6
APPROVED BY:
DOCUMENT NUMBER:
CREATED / REVISED BY:
PS-151013-0001
SCHEONG
GMENARLY
KHLIM
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC
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