Wire connection jig
H.FL-DFS111A/CR-AD
Others, machine tools and jigs
R
CM-105
AP105-H/FL
CAUTION :
Be sure to read this Instruction Manual carefully before
using it to secure safety in operation. In addition, save
this Instruction Manual so that it is available whenever
necessary for review.
INSTRUCTION MANUAL
H. FL -D FS
11 1A /C R-
AD
HIROSE ELECTRIC CO., LTD.
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FOR SAFE OPERATION
Because of the machine`s design, there is always a possibility of contact with moving parts. The operators of the machine and the
maintenance personnel who are in charge of maintenance and repair work are required to read the following
SAFETY INSTRUCTIONS
so as to avoid injury.
To fully understand the descriptions given in this Instruction Manual and the warning labels attached on the machine, the warning
messages are used in accordance with the below-stated classification. Please be sure to thoroughly understand the messages and follow the
instructions.
(I) Description of warning messages
DANGER
WARNING
CAUTION
Used in the case where it is assumed that misuse of the machine will expose the operator to
immediate danger of major injury or death.
Used in the case where it is assumed that misuse of the machine can expose the operator to
danger of major injury or death.
Used in the case where it is assumed that misuse of the machine can expose the operator to
danger of injury and can cause damage to property.
* Determine the degree of impairment referring to the below-stated classification.
Major injury
: Indicates the loss of eyesight, wounds, burns (hyperthermal and hypothermal burns), electric shocks,
fracture of a bone, poisoning, etc. requiring emergency of extended medical care.
Injury (Minor injury) : Indicates wounds, burns, electric shocks, etc. requiring medical treatment.
Damage to property : Indicates damage to the machinery and or the surrounding area.
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SAFETY INSTRUCTIONS
CAUTION
Basic safety instructions
1. Be sure to read this Instruction Manual and all the instructions and other materials supplied with the unit as
accessories. Save this Instruction Manual and make it available for review whenever necessary.
Safety device and warning labels
1. To avoid possible accidents due to lack of the safety device, be sure to operate the machine after ascertaining that the
safety device is properly installed at the predetermined position. Refer to page iv for detailed description of the safety
device.
2. Once the safety device is detached from the machine, replace it to its original position and check to be sure that it
properly functions.
Application
1. This machine shall only be used for its originally intended purpose while following the instructions specified in this
Instruction Manual. Hirose assumes no responsibility for any use of the machine other than the intended use.
2. Modifications to this machine is prohibited. We assume no responsibility for accidents resulting from modifications.
Operating environment
1. To avoid possible accidents caused by maloperation of the machine, use the machine under the environment that is
not affected by a substantial noise source (electromagnetic wave) such as a high-frequency welder.
2. To avoid possible accidents caused by maloperation of the machine, never use the machine under the environment
where the voltage exceeds }±10% of the rated voltage.
3. To avoid possible accidents caused by maloperation of the machine, put any device such as an air cylinder that operates
by the pneumatic pressure into service after checking to ascertain that the specified pressure is provided.
4. To ensure safety in operation, use the machine under the following environment.
Ambient temperature during operation: 5 C to 35 C
Relative humidity during operation: 35 % to 85 %
5. When the operating environment of the machine is suddenly changed such as in the case where it is moved from a cold
place to a warm place, dew condensation can occur. To avoid possible accidents caused by breakage or maloperation of
the electrical parts due to dew condensation, be sure to wait for a sufficient period of time until there is no possibility
of presence of water drops inside the machine before turning the power on.
6. To avoid possible accidents caused by breakage or maloperation of the electrical parts, be sure to stop operation and
disconnect the power plug for safety in case of thunder and lightning.
Training
1. To prevent possible accidents caused by unfamiliarity with the operation of the machine, the machine shall only be
allowed to be used by the operators who have been trained for proper operation and provided with sufficient knowledge
of safe operation by the employee. For this purpose, the employer shall establish a training plan and implement it for
the operators beforehand.
Working wear
1. To protect against possible accidents resulting in personal injury by your cloths being caught in the machine, be sure
wear a work uniform and securely fasten buttons on the sleeve cuffs and close the zipper on the top center plait of the
uniform, if any. Avoid wearing loosely fitted clothing.
2. The operator should fasten hair securely to avoid his/her hair from being caught in the machine.
3. The operator should wear close toe, rubber sole shoes.
Cases which require the power to be turned off
Turn-off of the power means the state where the power switch is
turned off and power plug is detached from the receptacle. This
will also apply to the following.
1. If there is any sign of abnormal conditions or failure, or in the case of power failure, be sure to immediately turn the
power off.
2. To avoid possible accidents due to an abrupt start of the machine, be sure to turn the power off in prior to inspection,
repair or cleaning of the machine or before leaving from the machine.
3. Where it is necessary to detach the power plug, be sure to pull it out while holding, by hand, the plug instead of the
cord.
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SAFETY INSTRUCTIONS IN EACH CATEGORY OF WORK FOLLOWING THE
DELIVERY OF THE MACHINE
Transportation
1. The machine shall be moved in such a way that secures safety avoid falling and dropping.
2. To protect against unexpected accidents or drop accidents, the machine shall be repackaged, if necessary, to achieve
the originally delivered state or better. Prior to repackaging, wipe off oil gathering on the machine.
Unpacking
1. The machine is shipped in a corrugated cardboard box. Be sure to take the machine out from the box while cautiously
avoiding dropping the machine.
Setup
(i) Cable and wiring
1. To avoid electric shock, leakage and fire, take care not to apply any extra load to the cables in service.
2. To avoid possible accidents caused by electric shock, leakage and fire, never put many loads on one electrical outlet.
3. Be sure to securely connect connectors. In addition, be sure to detach a connector while holding the connector section
by hand.
(ii) Grounding
1. To avoid possible accidents caused by leakage or electrical strength, be sure to have an expert engineer who have the
electrical expertise to install an appropriate power plug to the machine. In addition, be sure to connect the power plug
to a grounded receptacle.
Before operation
1. To avoid possible personal injuries, be sure to check to ascertain that connectors and cables are not damaged, dropped
off or loosened.
2. To avoid possible personal injuries, keep your hands away from the moving parts of the machine.
Lubrication
1. Use oil of the kind designated by us or an equivalent for the machine.
2. In the event that oil should get in your eye or contact your skin, immediately wash to remove it to protect against
irritations and rashes.
3. In the event that you should swallow oil by mistake, immediately consult a doctor to prevent diarrhea and emesis.
Maintenance
1. To prevent possible accidents caused by unfamiliarity with the operation of the machine, repair and adjustment of the
machine shall be conducted only by maintenance personnel who have a full knowledge of the machine. Any repair and
adjustment beyond the range covered by the instructions given in this Instruction Manual is prohibited. We assume
no responsibility for accidents caused by improper repair or adjustment or the use of non-genuine part(s).
2. To avoid possible accidents due to unfamiliarity with the operation of the machine or electric shock hazards, be sure
to ask an expert engineer who have the electrical expertise or our technical personnel to conduct repair and maintenance
(including wiring) of electrical parts.
3. To avoid possible accidents caused by an abrupt start of the machine in the case of repair and maintenance of any
device such as an air cylinder that operates by the pneumatic pressure, be sure to detach the compressed air supply
pipe to expel the remaining air from the device.
4. To protect against personal injury, check to be sure that screws and nuts are not loosened after the completion of
repair/adjusting works and replacement of parts.
5. Periodically clean the machine as long as it is commissioned. To prevent possible accidents caused by abrupt start of
the machine during cleaning, be sure disconnect the machine prior to cleaning.
6. In the event that your machine fails to perform normally after repair or adjusting immediately stop operation and
contact us for service so as to protect against personal injury.
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SAFETY PRECAUTIONS FOR WIRE CONNECTION JIG
H.FL-DFS111A/CR-AD
1. To protect against shock hazards, open the cover, if necessary, after turning the power off and waiting for
five minutes or more.
DANGER
1. To protect against personal injuries due to entanglement, keep fingers, hair and clothing away from any
of moving parts and vicinity of them. In addition, do not place anything that is not necessary for work near
any of them.
2. To protect against personal injuries, when turning the power on, keep fingers, hair and clothing away
from any of moving parts and vicinity of them. In addition, do not place anything that is not necessary for
work near any of the moving parts.
3. To protect against shock hazards and accidents caused by damaged electrical parts, be sure to turn off the
power switch in prior to inserting/disconnecting the power plug.
4. To protect against accidents caused by damaged electrical parts, be sure to stop operation and disconnect
the power plug in case of lightning.
5. In the case where moving the unit suddenly from a cold place to a warm place, dew condensation may be
observed. To protect against accidents caused by damaged electrical parts due to dew condensation, be
sure to turn the power on when there is no sign of dewdrops.
CAUTION
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