3
Dual Airline Supplied Air Respirators
User Instructions
Respirateurs à adduction d’air à deux arrives d’air
Directives d’utilisation
Respiradores con suministro de línea dual de aire
Instrucciones
Respiradores de Suprimento de Ar e Traquéia Dupla
Instruções de Uso
IMPORTANT:
Keep these
User Instructions
for reference.
REMARQUE IMPORTANTE :
Conserver ces
directives d’utilisation
à titre de référence.
IMPORTANTE:
Conserve estas
Instrucciones
para referencia futura.
IMPORTANTE:
Guarde estas
Instruções de Uso
para consulta.
W
WARNING
This respirator helps reduce exposures to certain airborne contaminants. Before use, the wearer must read
and understand the
User Instructions
provided as a part of the product packaging. Follow all local regulations.
In the U.S., a written respiratory protection program must be implemented meeting all the requirements
of OSHA 1910.134, including training, fit testing and medical evaluation. In Canada, CSA standard Z94.4
requirements must be met and/or requirements of the applicable jurisdiction, as appropriate.
Misuse may
result in sickness or death.
For proper use, see package instructions, supervisor, or call 3M PSD Technical
Service in USA at 1-800-243-4630 and in Canada at 1-800-267-4414.
TABLE OF CONTENTS
GENERAL SAFETY INFORMATION ..................................................................................................... 1
Intended Use ............................................................................................................................. 1
Listing of Warnings and Cautions within these
User Instructions
............................................... 1
Important .................................................................................................................................. 2
Respirator Selection and Training .............................................................................................. 2
National Institute for Occupational Safety and Health (NIOSH) Approvals ................................. 2
Assigned Protection Factor ....................................................................................................... 3
NIOSH Cautions and Limitations................................................................................................ 3
S- Special or Critical
User’s Instructions
.................................................................................... 3
Air Supply Requirements for 3M™ Dual Airline Systems with
3M™ Ultimate FX Full Facepiece Respirator FF-400 Series ..................................................... 4
Air Supply Requirements for 3M™ Dual Airline Systems .......................................................... 4
SPECIFICATIONS ............................................................................................................................... 5
Discussion on Respirable Air ..................................................................................................... 5
SYSTEM COMPONENTS AND REPLACEMENT PARTS ........................................................................ 6
3M™ Dual Airline Replacement Parts....................................................................................... 7
3M™ Dual Airline System Kits for Automotive Industry Users................................................... 8
ASSEMBLY ...................................................................................................................................... 8
3M™ Half Facepiece Respirators (6000 Series Shown)............................................................ 8
3M™ Full Facepiece Respirators (7000 Series Shown) .......................................................... 10
Using the 3M™ Combination Dual Airline Breathing Tubes without Cartridges and Filters ...... 11
Replacing 3M™ Airline Fittings and Breathing Tubes.............................................................. 11
OPERATING INSTRUCTIONS ............................................................................................................ 12
General Instructions ................................................................................................................ 12
Performance Check ............................................................................................................... 12
Donning .................................................................................................................................. 13
Donning and Adjusting 3M™ Half Facepiece Respirators ............................................... 13
Donning and Adjusting 3M™ Full Facepiece Respirators ............................................... 13
User Seal Checks – Must be Performed Each Time Respirator is Worn ................................... 14
INSPECTION, CLEANING AND STORAGE.......................................................................................... 14
Cleaning/Disinfecting .............................................................................................................. 14
Inspecting the Facepiece ........................................................................................................ 15
Inspecting the Air Control Valves ............................................................................................. 15
Storage ................................................................................................................................... 15
TROUBLESHOOTING ...................................................................................................................... 15
IMPORTANT NOTICE ....................................................................................................................... 16
GENERAL SAFETY INFORMATION
The 3M™ Half Facepiece Respirator 6000
1
and 3M™ Half Facepiece Respirator 7500
2
Series, 3M™ Full Facepiece
Respirator 7800S, 6000
3
/6000DIN, and 3M™ Ultimate FX Full Facepiece Respirator FF-400 Series can be converted to
continuous flow, supplied air respirators when used with the 3M™ Dual Airline Breathing Tubes SA-1500 and SA-2500.
These facepieces can also be converted to combination air purifying/supplied air respirators when the 3M™ Combination
Dual Airline Breathing Tubes SA-1600 and SA-2600
4
are used in conjunction with certain NIOSH approved 3M™ Half
Facepiece Respirator 6000 Series Cartridges and Prefilters and 3M™ Particulate Filter 2000 Series Filters.
These conversions require one of the dual airline positive pressure adapter kits (see the
System Components and
Replacement Parts
section of these
User Instructions).
1
2
3
4
W
WARNING
•
DO NOT remove the facepiece nose cup. The 3M™ Dual Airline Breathing Tube is only approved for use with the
nose cup installed.
•
Do not enter a contaminated area until the respirator system has been properly donned. Do not remove the respirator
before leaving the contaminated area.
•
If this respirator system fails any of the requirements of the user inspection and performance check, do not use the
respirator until all necessary repairs have been made and the respirator passes the performance check.
•
Before using any respirator with a negative or positive pressure tight-fitting facepiece, the employee must be fit tested
with the same make, model, style and size of respirator that will be used. Fit testing is required by OSHA’s Respiratory
Protection standard 29 CFR 1910.134. In Canada, follow CSA standard Z94.4 or the requirements of the authority
having jurisdiction in your region.
•
As part of a good industrial hygiene program and as stated in the OSHA respiratory protection standard 29 CFR
1910.134 and in the CSA standard Z94.4 “Selection, Use and Care of Respirators”, a tight fitting facepiece must not
be worn with beards or other facial hair or other conditions that prevent a good seal between the face and the sealing
surface of the respirator.
•
Never modify or alter this respirator. Repair or replace parts only with approved 3M components.
Intended Use
07024, 07025 and 07026 are automotive product numbers for the 6100, 6200 and 6300 half facepieces.
37081, 38082, 37083 are automotive product numbers for the 7501, 7502 and 7503 half facepieces.
07138, 07139, 07140 are automotive product numbers for the 6700, 6800 and 6900 full facepieces.
37001 is an automotive product number for SA-2600.
Listing of Warnings and Cautions within these
User Instructions
W
WARNING
Failure to follow these instructions may reduce respirator performance, overexpose you to contaminants, and
may result
in sickness or death.
•
This product helps protect against certain airborne contaminants. For proper use, see supervisor,
User Instructions
or
call 3M in U.S.A., 1-800-243-4630. In Canada, call Technical Service at 1-800-267-4414.
•
Each person using these respirators must read and understand the information in these
User Instructions
before
use. Respirators must be used in accordance with these
User Instructions,
and must not be used by untrained or
unqualified persons.
•
Not all 3M™ Cartridge 6000 Series/3M™ Particulate Filter 2000 Series combinations are approved for use with the
3M™ Combination Dual Airline Breathing Tubes SA-1600/SA-2600. Review the NIOSH approval label prior to using
the equipment.
•
To meet the NIOSH requirement 42 CFR 84, Subpart 84.150 for minimum and maximum airflow (4 to 15 cfm, 113 to
425 lpm), the air control valves approved for use with the 3M™ Dual Airline Respirators must be operated within the
supply pressure ranges and hose lengths stated in the
Air Supply Requirements
table in this
User Instruction.
•
You must comply with Occupational Safety and Health Administration (OSHA) standard 29 CFR 1910.134, which states
that, “Airline couplings shall be incompatible with outlets for other gas systems to prevent inadvertent servicing of
airline respirators with nonrespirable gases or oxygen”. In Canada, refer to CSA standard Z180.1 or the requirements
of the authority having jurisdiction in your region.
•
Your employer must provide compressed breathing air that meets at least the requirements of the specification for
Grade D breathing air, as described in the Compressed Gas Association Commodity Specification G-7.1 in the United
States. In Canada, refer to CSA standard Z180.1 table for the quality of compressed breathing air.
•
The line pressure must be kept within safe limits, 125 psig (8.75 kg/cm
2
) maximum. Dirt, oil and water, unless trapped
or filtered out, may continue downstream in concentrated form and adversely affect the performance of the respirator.
•
If the facepiece is to be used as an air purifying facepiece (without using the 3M™ Combination Dual Airline Breathing
Tubes SA-1600 or SA-2600), the inhalation valves MUST be replaced in the facepiece before use.
•
Failure to use thread tape when replacing the breathing tube may result in damage to the female threads in the cap of
the air control valve and prevent a tight fit and result in leakage.
•
Do not wear this respirator to enter areas for which it is not NIOSH certified or designed, including areas where:
– Atmospheres are oxygen deficient.
– Contaminant concentrations are unknown.
– Contaminant concentrations are Immediately Dangerous to Life or Health (IDLH).
– Contaminant concentrations exceed the Maximum Use Concentration (MUC) determined using the Assigned
Protection Factor (APF) for the specific respirator system or the APF mandated by specific government standards,
whichever is lower.
•
Contaminants that are dangerous to your health include those that you may not be able to see or smell. Leave the
contaminated area immediately if any of the following conditions occur.
– Any part of the system becomes damaged.
– Airflow into the respirator decreases or stops.
– Breathing becomes difficult.
– You feel dizzy or your vision is impaired.
– You taste or smell contaminants.
– Your face, eyes, nose or mouth become(s) irritated.
– You suspect that the concentration of contaminants may have reached levels at which this respirator may no longer
provide adequate protection.
CAUTION
Do not immerse the air regulator or low pressure connector in water; doing so may saturate the foam spring valve with
water. Failure to dry the foam may result in the growth of mold or mildew.
Important
Before use, wearer must read and understand these
User Instructions.
Keep these
User Instructions
for reference.
Respirator Selection and Training
Use of these respirators must be in accordance with applicable health and safety standards, respirator selection tables
contained in such publications as American National Standards Institute (ANSI) Z88.2-1992, Canadian Standards Association
(CSA) Standard Z94.4 or pursuant to the recommendations of an industrial hygienist. The employer must have a written
respirator program in place that complies with the Occupational Safety and Health Administration (OSHA) respiratory
protection standard found in 29 CFR 1910.134 prior to using any respirator. In Canada, follow CSA standard Z94.4 or the
requirements of the authority having jurisdiction in your region.
Before use, the employer must assure that each respirator user has been trained by a qualified person in the proper use
and maintenance of the respirator according to the instructions contained in these
User Instructions
and other applicable
User Instructions.
W
WARNING
Failure to follow these instructions may reduce respirator performance, overexpose you to contaminants, and
may result
in sickness or death.
• Each person using these respirators must read and understand the information in these
User Instructions
before
use. Respirators must be used in accordance with these
User Instructions,
and must not be used by untrained or
unqualified persons.
• Not all 3M™ Cartridge 6000 Series/3M™ Particulate Filter 2000 Series combinations are approved for use with the
3M™ Combination Dual Airline Breathing Tubes SA-1600/SA-2600. Review the NIOSH approval label prior to using
the equipment.
National Institute for Occupational Safety and Health (NIOSH) Approvals
The 3M™ Dual Airline Systems utilizing the SA-1500, SA-2500, SA-1600 or SA-2600 breathing tubes are National Institute
for Occupational Safety and Health (NIOSH) approved for use as Type C, continuous flow supplied air respirators. When using
SA-1600 or SA-2600 combination breathing tubes without cartridges or filters, 3M™ Bayonet Caps 6880 are required.
Additionally, the dual airline systems utilizing the 3M™ Combination Dual Airline Breathing Tubes SA-1600 or SA-2600 are
NIOSH approved for use as combination, air purifying, and air supplied respirators. The approval numbers for these respirator
systems can be obtained by referencing the NIOSH approval labels.
When disconnected from the air source, the 3M™ Combination Dual Airline Breathing Tubes SA-1600 and SA-2600
used in conjunction with approved facepieces, cartridges and filters convert to an air purifying respirator. Depending on
the contaminant and concentration levels, this may facilitate entry and egress from the work area, while maintaining
respiratory protection.
NOTE:
The assigned protection factor for the respirator varies depending upon the mode of operation. Reference the
assigned protection factor table.
1
2
Assigned Protection Factor
Respirator Description
SA-1600 or SA-2600
with half facepiece
SA-1600 or SA-2600
with full facepiece
SA-1500 or SA-2500
with half facepiece
SA-1500 or SA-2500
with full facepiece
1
Air Purifying Mode
10 x PEL
50
1
x PEL
N/A
N/A
Continuous Flow SAR Mode
50 x PEL
(w/cartridges or 3M™ Bayonet Caps 6880)
1000 x PEL
(w/cartridges or 3M™ Bayonet Caps 6880)
50 x PEL
1000 x PEL
Air Supply Requirements for 3M™ Dual Airline Systems with 3M™ Ultimate FX Full
Facepiece Respirator FF-400 Series
3M™ Dual Airline and 3M™ Ultimate FX Full Facepiece Respirator FF-400 Series system approvals allow you to combine up
to three W-9435 or W-9445 hoses (25, 50 or 100 ft) in any combination not to exceed 300 ft. The W-2929 and W-3020 hoses
can only be used in single lengths of 25, 50, or 100 ft. No connections are allowed. Refer to the table below for supply air
pressure requirements for approved combinations.
Air Control Valve
High Pressure Hoses
W-9435
1
& W-9445
1
(3/8” ID)
25 - 100 ft
(7.6-30.5 m)
125 - 200 ft
(38.1-61.0 m)
225 - 300 ft
(68.6-91.4 m)
N/A
N/A
N/A
High Pressure Hose
W-2929
2
Coiled
(3/8” ID)
25, 50 or 100 ft
(7.6, 15.2 or 30.5 m)
N/A
N/A
N/A
N/A
N/A
Low Pressure
Hose W-3020
3
(1/2” ID)
N/A
N/A
N/A
25 ft (7.6 m)
50 ft (15.2 m)
100 ft (30.5 m)
Supply Pressure
Range
21-44 psig
(145-303 kN/m
2
)
24-55 psig
(165-379 kN/m
2
)
26-65 psig
(179-448 kN/m
2
)
8-16 psig
(55-110 kN/m
2
)
9-16 psig
(62-110 kN/m
2
)
10-17 psig
(69-117 kN/m
2
)
The respirator wearer must be fit tested using a quantitative fit test method in order to use an assigned protection factor
greater than 10 when used as a negative pressure air purifying respirator.
NOTE:
Assigned protection factors (APFs) may vary for specific standards as promulgated by Occupational Safety and Health
Administration (OSHA). Where applicable, refer to the substance specific standard for APFs that may differ from the above
table. In Canada, follow CSA standard Z94.4 or the requirements of the authority having jurisdiction in your region.
SA-1009
Requires
21-65 psig
(145-448 kN/m
2
)
NIOSH Cautions and Limitations
A – Not for use in atmospheres containing less than 19.5 percent oxygen.
B – Not for use in atmospheres immediately dangerous to life or health.
C – Do not exceed maximum use concentrations established by regulatory standards.
D – Air-line respirators can be used only when the respirators are supplied with respirable air meeting the requirements of
CGA G-7.1 Grade D or higher quality.
E – Use only the pressure ranges and hose lengths specified in the
User’s Instructions.
G – If airflow is cut off, switch to filter and/or cartridge or canister and immediately exit to clean air.
H – Follow established cartridge and canister change schedules or observe ESLI to ensure that cartridges and canisters are
replaced before breakthrough occurs.
I – Contains electrical parts which have not been evaluated as an ignition source in flammable or explosive atmospheres by
MSHA/NIOSH.
J – Failure to properly use and maintain this product could result in injury or death.
K – The OSHA regulations require gas-proof goggles to be worn with this respirator when used against formaldehyde.
L – Follow the manufacturer’s
User’s Instructions
for changing cartridges, canister and/or filters.
M – All approved respirators shall be selected, fitted, used, and maintained in accordance with MSHA, OSHA, and other
applicable regulations.
N – Never substitute, modify, add, or omit parts. Use only exact replacement parts in the configuration as specified by the
manufacturer.
O – Refer to
User’s Instructions,
and/or maintenance manuals for information on use and maintenance of these respirators.
P – NIOSH does not evaluate respirators for use as surgical masks.
S – Special or critical
User’s Instructions
and/or specific use limitations apply. Refer to User’s Instructions before donning.
SA-1029
Requires
8-17 psig
(55-117 kN/m
2
)
1
2
3
The 3M™ Supplied Air Hoses W-9435 (07010, 07011, 07012 are automotive product numbers for W-9435-25,
W-9435-50, W-9435-100) and W-9445 are approved for use only in the lengths shown in the table.
The 3M™ Supplied Air Hose W-2929 can only be used in single lengths of 25, 50 or 100 feet (7.6, 15.2 or 30.5 meters).
The 3M™ Supplied Air Hose W-3020 (07033, 07034, 07035 are automotive product numbers for W-3020-25, W-3020-50
and W-3020-100) can only be used in single lengths of 25, 50 or 100 feet (7.6, 15.2 or 30.5 meters).
Air Supply Requirements for 3M™ Dual Airline Systems
Air Control Valve
High Pressure Hoses
W-9435
1
, W-9445
1
, W-2929
2
(3/8” ID)
25 ft (7.6 m)
50 ft (15.2 m)
SA-1009
Requires 16 to 38 psig
(110 to 262 kN/m
2
)
100 ft (30.5 m)
200 ft (61.0 m)
300 ft (91.4 m)
N/A
SA-1029
Requires 8 to 17 psig
(55 to 117 kN/m
2
)
N/A
N/A
1
(For all NIOSH approved facepieces except FF-400 Series Full Facepiece Respirators)
Low Pressure Hoses
W-3020
3
(1/2” ID)
N/A
N/A
N/A
N/A
N/A
25 ft (7.6 m)
50 ft (15.2 m)
100 ft (30.5 m)
Supply Pressure Range
16-24 psig
(110-166 kN/m
2
)
17-26 psig
(117-179 kN/m
2
)
18-27 psig
(124-186 kN/m
2
)
21-33 psig
(145-228 kN/m
2
)
25-38 psig
(172-262 kN/m
2
)
8-16 psig
(55-110 kN/m
2
)
9-16 psig
(62-110 kN/m
2
)
10-17 psig
(69-117 kN/m
2
)
S- Special or Critical
User’s Instructions
Remove the inhalation valves from the half or full facepiece respirator prior to the installation of the combination dual
airline breathing tubes SA-1600 or SA-2600 with filters and/or cartridges. Store the inhalation valves so they remain flat
and free of contamination.
2
3
The 3M™ Supplied Air Hoses W-9435 (07010, 07011, 07012 are automotive product numbers for W-9435-25,
W-9435-50, W-9435-100) and W-9445 are approved for use only in the lengths shown in the table. Hoses of 25 and 50-
foot lengths cannot be combined. Hoses of 100-foot length may be combined up to a maximum of 300 feet (3 sections).
The 3M™ Supplied Air Hose W-2929 can only be used in single lengths of 25, 50 or 100 feet (7.6, 15.2 or 30.5 meters).
The 3M™ Supplied Air Hose W-3020 (07033, 07034, 07035 are automotive product numbers for W-3020-25, W-3020-50
and W-3020-100) can only be used in single lengths of 25, 50 or 100 feet (7.6, 15.2 or 30.5 meters).
3
4
SPECIFICATIONS
W
WARNING
Failure to follow these instructions may reduce respirator performance, overexpose you to contaminants, and
may result
in sickness or death.
• To meet the NIOSH requirement 42 CFR 84, Subpart 84.150 for minimum and maximum airflow (4 to 15 cfm, 113 to
425 lpm), the air control valves approved for use with the 3M™ Dual Airline Respirators must be operated within the
supply pressure ranges and hose lengths stated in the
Air Supply Requirements
table in these
User Instructions.
• You must comply with Occupational Safety and Health Administration (OSHA) standard 29 CFR 1910.134, which states
that, “Airline couplings shall be incompatible with outlets for other gas systems to prevent inadvertent servicing of
airline respirators with nonrespirable gases or oxygen”. In Canada, refer to CSA standard Z180.1 or the requirements
of the authority having jurisdiction in your region.
• Your employer must provide compressed breathing air that meets at least the requirements of the specification for
Grade D breathing air, as described in the Compressed Gas Association Commodity Specification G-7.1 in the United
States. In Canada, refer to CSA standard Z180.1 table for the quality of compressed breathing air.
• The line pressure must be kept within safe limits, 125 psig (8.75 kg/cm
2
) maximum. Dirt, oil and water, unless trapped
or filtered out, may continue downstream in concentrated form and adversely affect the performance of the respirator.
SYSTEM COMPONENTS AND REPLACEMENT PARTS
This section serves as an illustration of the major components of the 3M™ Dual Airline Systems, not including the half or full
facepiece respirator. A descriptive listing of the individual components is found later in this section.
SA-1115
Discussion on Respirable Air
Many older compressed air systems may have air that is unfit for human use without secondary air treatment. This is due largely
to the presence of objectionable oil vapors and odors. Rules and regulations governing air quality when using compressed air for
respiration are quite specific. Precautions must be observed when using compressed air for breathing purposes.
Pressure Gauge
Shut-off Valve
Pressure Relief Valve
SA-2500
SA-2600
SA-1500
From Compressor
Pressure Regulator
Small Particle Airline Filter
Hose
Check Valve
Fig. 1
Oil mist from the compressor lubricating oil must not be present when the air reaches the air control device. Excessive
amounts of water vapor and any particulate matter should also be removed as they may result in unpredictable behavior of
the air control device. The schematic diagram (Fig. 1) of the air purifier and pressure regulator equipment shows what should
be installed in the main airline ahead of the connection for breathing air hoses.
If a pre-assembled air filtering and regulating device is desired, 3M offers several compressed air filter and regulator panel
assemblies. These assemblies contain a specially designed filter cartridge to help remove oil mist and vapors, condensed
moisture, particulates, odors and vapors. They come completely assembled and are ready for connection between the
compressor or compressed air bottle and the supplied air respirator system.
NOTE:
Use of these devices does not ensure the
delivery of Grade D breathable air.
NOTE: Carbon monoxide
Although it is theoretically possible that oil lubricated compressors can create carbon monoxide (CO) if the compressor
overheats, studies have shown that the location of the compressor’s air intake is the most likely source of carbon
monoxide contamination
1
. According to OSHA regulation [29 CFR (1910.134)(i)], periodic CO monitoring, rather than
continuous CO monitoring with an alarm, is acceptable if the oil lubricated compressor is equipped with a high
temperature alarm and automatic shut-down. In Canada, follow CSA standard Z94.4 or the requirements of the authority
having jurisdiction in your region.
1
SA-1600
GVP-127
Formation of carbon monoxide in air compressors, Am. Ind. Hyg. Assoc. J (40), June 1979, pp. 548-551.
SA-1009
SA-1029
6880
5
6
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