Product
Specification
108-1225
11Mar11 Rev F
Connector, Shielded, Miniature Circular DIN, PCB Mounted
1.
1.1.
SCOPE
Content
This specification covers performance, tests and quality requirements for TE Connectivity (TE)
miniature circular DIN connector. The connectors are printed circuit board through hole shielded right
angle receptacles and shielded and unshielded vertical receptacles.
1.2.
Qualification
When tests are performed on subject product line, procedures specified in 109 Series Test
Specifications shall be used. All inspections shall be performed using applicable inspection plan and
product drawing.
2.
APPLICABLE DOCUMENTS
The following documents form a part of this specification to the extent specified herein. Unless
otherwise specified, latest edition of the document applies. In the event of conflict between
requirements of this specification and product drawing, product drawing shall take precedence. In the
event of conflict between requirements of this specification and referenced documents, this specification
shall take precedence.
2.1.
TE Documents
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3.
3.1.
109-1: General Requirements for Test Specifications
109 Series: Test Specifications as indicated in Figure 1
501-97: Qualification Test Report
REQUIREMENTS
Design and Construction
Product shall be of design, construction and physical dimensions specified on applicable product
drawing.
3.2.
Materials
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Contact: Copper alloy
Housing: Thermoplastic, high temperature, UL94V-0
Receptacle shell: Copper alloy
3.3.
Ratings
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Voltage: 30 volts AC rms or dc per UL and CSA
Current: Signal application only
Temperature: -55 to 105°
C
©2011 Tyco Electronics Corporation, | Indicates change
a TE Connectivity Ltd. Company
*Trademark
All Rights Reserved
TE logo is a trademark.
For latest revision, visit our website at www.te.com/documents.
For Regional Customer Service, visit our website at www.te.com
Other products, logos, and company names might be trademarks of their respective owners.
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LOC B
108-1225
3.4.
Performance and Test Description
Product is designed to meet electrical, mechanical and environmental performance requirements
specified in Figure 1. Unless otherwise specified, all tests shall be performed at ambient environmental
conditions per Test Specification 109-1.
3.5.
Test Requirements and Procedures Summary
Test Description
Examination of product.
Requirement
Meets requirements of product
drawing.
ELECTRICAL
Termination resistance.
20 milliohms maximum initial.
30 milliohms maximum final.
TE 109-6-1.
Subject mated contacts assembled
in housing to 50 mv maximum
open circuit at 100 ma maximum.
See Figure 3.
TE Spec 109-28-4.
Test between adjacent contacts of
unmated samples.
TE Spec 109-29-1.
Test between adjacent contacts of
unmated samples.
TE Spec 109-175.
Measure transfer impedance of
mated samples with front panel
grounding finger.
Procedure
Visual, dimensional and functional
per applicable quality inspection
plan.
Insulation resistance.
1000 megohms minimum.
Dielectric withstanding voltage.
500 vac at sea level.
Transfer impedance.
30 MHz, -18 dB ohm or better.
160 MHz, -5 dB ohm or better.
MECHANICAL
Solderability.
Vibration, random.
See Note.
TE Spec 109-11-1.
Subject samples to solderability.
No discontinuities of 1 microsecond TE Spec 109-21-5.
Subject mated samples to 16.91
or longer duration.
G's rms. 20 minutes in each of 3
See Note.
mutually perpendicular planes.
See Figure 4.
No discontinuities of 1 microsecond TE Spec 109-26-1.
or longer duration.
Subject mated samples to 50 G's
half-sine shock pulses of 11
See Note.
milliseconds duration. 3 shocks in
each direction applied along 3
mutually perpendicular planes, 18
total shocks.
See Figure 4.
Figure 1 (continued)
Physical shock.
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108-1225
Test Description
Durability.
See Note.
Requirement
Procedure
TE Spec 109-27.
Mate and unmate 30 µinch gold
plated samples for 500 cycles at
maximum rate of 200 cycles per
hour.
TE Spec 109-42, Condition A.
Measure force necessary to mate
samples at maximum rate of .5
inch per minute.
TE Spec 109-42, Condition A.
Measure force necessary to
unmate samples at maximum rate
of .5 inch per minute.
Mating force.
9 pounds maximum initial.
Unmating force.
2 pounds minimum.
ENVIRONMENTAL
Thermal shock.
See Note.
TE Spec 109-22.
Subject mated samples to 25
cycles between -55 and 105°
C.
TE Spec 109-23-3, Condition B.
Subject mated samples to 10
cycles between 25 and 65° at
C
95% RH.
TE Spec 109-43.
Subject mated samples to
temperature life at 105° for 500
C
hours.
TE Spec 109-85-2.
Subject mated samples to
environmental class II for 14 days.
Humidity-temperature cycling.
See Note.
Temperature life.
See Note.
Mixed flowing gas.
See Note.
NOTE
Shall meet visual requirements, show no physical damage and shall meet requirements of
additional tests as specified in Test Sequence in Figure 2.
Figure 1 (end)
Rev F
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108-1225
3.6.
Product Qualification and Requalification Test Sequence
Test Group (a)
Test or Examination
1
2
3
4
5
6
Test Sequence (b)
Examination of product
Termination resistance
Insulation resistance
Dielectric withstanding voltage
Transfer impedance
Solderability
Vibration
Physical shock
Durability
Mating force
Unmating force
Thermal shock
Humidity-temperature cycling
Temperature life
Mixed flowing gas
NOTE
(a)
(b)
(c)
(d)
(e)
3(c)
3(c)
5
6
4
2
8
4
5
3(e)
1,9
3,7
1,5
2,4
1,5
2,4
2,6
3,7
2,4(d)
2
1,8
1,5
1,3
See paragraph 4.1.A.
Numbers indicate sequence in which tests are performed.
Precondition samples with 10 cycles durability.
Terminations made with 75% braided shielded cable.
Use substitute plugs to prevent shielding degradation due to cold flow of cable plastic.
Figure 2
4.
4.1.
QUALITY ASSURANCE PROVISIONS
Qualification Testing
A.
Sample Selection
Samples shall be prepared in accordance with applicable Instruction Sheets and shall be selected
at random from current production. All test groups shall each consist of a minimum of 5
connectors.
B.
Test Sequence
Qualification inspection shall be verified by testing samples as specified in Figure 2.
4.2.
Requalification Testing
If changes significantly affecting form, fit or function are made to product or manufacturing process,
product assurance shall coordinate requalification testing, consisting of all or part of original testing
sequence as determined by development/product, quality and reliability engineering.
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108-1225
4.3.
Acceptance
Acceptance is based on verification that product meets requirements of Figure 1. Failures attributed to
equipment, test setup or operator deficiencies shall not disqualify product. When product failure occurs,
corrective action shall be taken and samples resubmitted for qualification. Testing to confirm corrective
action is required before resubmittal.
4.4.
Quality Conformance Inspection
The applicable quality inspection plan will specify sampling acceptable quality level to be used.
Dimensional and functional requirements shall be in accordance with applicable product drawing and
this specification.
NOTE
3 inches wire bulk to be subtracted from termination resistance.
Figure 3
Termination Resistance Measurement Points
Rev F
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