Product
Specification
108-40031
02Sep03 Rev B
All Para Revised EC 0990-1149-03
AMPLIMITE* HD-20 Subminiature “D” Solder Cup Plug and
Receptacle Connectors
1.
1.1.
SCOPE
Content
This specification covers the performance, tests and quality requirements for AMPLIMITE* HD-20
subminiature D connectors with non-removable solder cup contacts. The assembly consists of a two
piece plastic insert with pre-installed contacts and two metal shells.
1.2.
Qualification
When tests are performed on the subject product line, procedures specified in Figure 1 shall be used.
All inspections shall be performed using the applicable inspection plan and product drawing.
1.3.
Qualification Test Results
Successful qualification testing on the subject product line was originally completed on 23Oct89.
Additional qualification testing was successfully completed on 06Aug03. The Qualification Test Report
number for this testing is 501-102. This documentation is on file at and available from Engineering
Practices and Standards (EPS).
2.
APPLICABLE DOCUMENTS
The following documents form a part of this specification to the extent specified herein. Unless
otherwise specified, the latest edition of the document applies. In the event of conflict between the
requirements of this specification and the product drawing, the product drawing shall take precedence.
In the event of conflict between the requirements of this specification and the referenced documents,
this specification shall take precedence.
2.1.
Tyco Electronics Documents
109-197: AMP Test Specifications vs EIA and IEC Test Methods
501-102: Qualification Test Report
2.2.
EIA-364:
3.
3.1.
Product shall be of the design, construction and physical dimensions specified on the applicable
product drawing.
3.2.
Materials
Materials used in the construction of this product shall be as specified on the applicable product
drawing.
©2003 Tyco Electronics Corporation
Harrisburg, PA
All International Rights Reserved.
!
!
Industry Standard
Electrical Connector/Socket Test Procedures Including Environmental Classifications
REQUIREMENTS
Design and Construction
* Trademark
| Indicates change
For latest revision call AMP FAX*/Product Info number 1-800-522-6752.
For Regional Customer Service, visit our website at www.tycoelectronics.com
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LOC B
108-40031
3.3.
Ratings
Voltage: 250 volts AC
Current: 3.0 amperes for 20 AWG wire, 1.2 amperes for 28 AWG wire
Temperature: -55 to 105°C
3.4.
Product is designed to meet the electrical, mechanical and environmental performance requirements
specified in Figure 1. Unless otherwise specified, all tests shall be performed at ambient environmental
conditions per EIA-364.
3.5.
Test Requirements and Procedures Summary
Test Description
Initial examination of product.
Requirement
Meets requirements of product
drawing.
Meets visual requirements.
ELECTRICAL
Low level contact resistance.
10 milliohms maximum.
EIA-364-23.
Subject specimens to 100
milliamperes maximum and 20
millivolts maximum open circuit
voltage.
See Figure 3.
EIA-364-21.
500 volts DC, 2 minute hold.
Test between adjacent contacts of
unmated specimens.
EIA-364-20,
Condition I.
1000 volts AC at sea level.
Test between adjacent contacts of
unmated specimens.
Procedure
EIA-364-18.
Visual and dimensional (C of C)
inspection per product drawing.
EIA-364-18.
Visual inspection.
Final examination of product.
Insulation resistance.
Withstanding voltage.
Temperature rise vs current.
Solderability, dip test.
Rev B
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!
!
Performance and Test Description
5000 megohms minimum.
1 minute hold with no breakdown or
flashover.
0.5 milliampere maximum leakage
current.
30°C maximum temperature rise at EIA-364-70,
specified current.
Method 1.
Stabilize at a single current level
until 3 readings at 5 minute
intervals are within 1°C.
MECHANICAL
Solderable area shall have a
minimum of 95% solder coverage.
Figure 1 (cont)
EIA-364-52,
Category 3.
Subject contacts to solderability.
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108-40031
Test Description
Vibration, random.
Requirement
Procedure
No discontinuities of 1 microsecond EIA-364-28,
or longer duration.
Test Condition V,
See Note.
Condition F.
Subject mated specimens to 20.71
G's rms between 50-2000 Hz. 15
minutes in each of 3 mutually
perpendicular planes.
No discontinuities of 1 microsecond EIA-364-27,
or longer duration.
Method A.
See Note.
Subject mated specimens to 50 G's
half-sine shock pulses of 11
milliseconds duration. 3 shocks in
each direction applied along 3
mutually perpendicular planes, 18
total shocks.
See Note.
EIA-364-9.
Mate and unmate 30 µin gold
plated specimens for 500 cycles,
and gold flash specimens for 100
cycles at a maximum rate of 200
cycles per hour.
EIA-364-13.
Measure force necessary to mate
specimens at a maximum rate of
12.7 mm [.5 in] per minute.
EIA-364-13.
Measure force necessary to
unmate specimens at a maximum
rate of 12.7 mm [.5 in] per minute.
Mechanical shock.
Durability.
Mating force.
133.45 N [30 lbf] maximum for 9
position specimens.
177.93 N [40 lbf] maximum for 37
position specimens.
133.45 N [30 lbf] maximum for 9
position specimens.
177.93 N [40 lbf] maximum for 37
position specimens.
ENVIRONMENTAL
Unmating force.
Thermal shock.
See Note.
EIA-364-32,
Test Condition VII.
Subject mated specimens to 5
cycles between -55 and 105°C.
EIA-364-31,
Method IV.
Subject mated specimens to 10
cycles (10 days) between 25 and
65°C at 80 to 100% RH with -10°C
cold shock.
EIA-364-17,
Method A,
Test Condition 4,
Test Time Condition C.
Subject mated specimens to 105°C
for 500 hours.
Figure 1 (cont)
Humidity-temperature cycling.
See Note.
Temperature life.
See Note.
Rev B
3 of 6
108-40031
Test Description
Mixed flowing gas.
See Note.
Requirement
Procedure
EIA-364-65,
Class IIIA (4 gas).
Subject mated specimens to
environmental Class IIIA for 20
days.
NOTE
Shall meet visual requirements, show no physical damage, and meet requirements of additional
tests as specified in the Product Qualification and Requalification Test Sequence shown in Figure
2.
Figure 1 (end)
3.6.
Product Qualification and Requalification Test Sequence
Test Group (a)
Test or Examination
1
2
3
4
5
6
Test Sequence (b)
Initial examination of product
Low level contact resistance
Insulation resistance
Withstanding voltage
Temperature rise vs current
Solderability, dip test
Vibration, random
Mechanical shock
Durability
Mating force
Unmating force
Thermal shock
Humidity-temperature cycling
Temperature life
Mixed flowing gas
Final examination of product
NOTE
9
5
3(c)
3(c)
5
8
3
5
5
6
4
2
8
4
5
2
1
3,7
1
2,4
1
2,4
2,6
3,7
3
1
1
1
2,4
(a)
(b)
(c)
See paragraph 4.1.A.
Numbers indicate sequence in which tests are performed.
Precondition specimens with 10 durability cycles.
Figure 2
Rev B
4 of 6
108-40031
4.
4.1.
QUALITY ASSURANCE PROVISIONS
Qualification Testing
A.
Specimen Selection
Specimens shall be prepared in accordance with applicable Instruction Sheets and shall be
selected at random from current production. Test group 1 shall consist of 5 specimens each of 9
and 37 position with both gold flash and 30 µin gold plating, all terminated to 20 AWG wire. Test
groups 2 and 4 shall each consist of 5, 37 position specimens with gold flash, all terminated to 20
AWG wire. Test group 3 shall consist of 5, 37 position specimens with both gold flash and 30 µin
gold plating, all terminated to 20 AWG wire. Test group 5 shall consist of 1 unterminated 37
position specimen with gold flash. Test group 6 shall consist of 10, 37 position specimens with
gold flash, 5 specimens terminated to 20 AWG wire and 5 terminated to 28 AWG wire.
B.
Test Sequence
Qualification inspection shall be verified by testing specimens as specified in Figure 2.
4.2.
Requalification Testing
If changes significantly affecting form, fit or function are made to the product or manufacturing
process, product assurance shall coordinate requalification testing, consisting of all or part of the
original testing sequence as determined by development/product, quality and reliability engineering.
4.3.
Acceptance
Acceptance is based on verification that the product meets the requirements of Figure 1. Failures
attributed to equipment, test setup or operator deficiencies shall not disqualify the product. If product
failure occurs, corrective action shall be taken and specimens resubmitted for qualification. Testing to
confirm corrective action is required before resubmittal.
4.4.
Quality Conformance Inspection
The applicable quality inspection plan shall specify the sampling acceptable quality level to be used.
Dimensional and functional requirements shall be in accordance with the applicable product drawing
and this specification.
Rev B
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