Connectors
ABCIRP:
Modular bayonet lock connector series
Belief in Technology
www.ttabconnectors.com
AB Connectors
Company Profile
Operating from the principal site in South Wales, U.K., AB Connectors
Limited, a subsidiary of TT electronics plc., is one of the recognised
market leaders in design, test and manufacture of harsh environment
interconnection systems, bespoke harness assemblies and equipment
sub-units.
With a satellite assembly facility in North Carolina, USA, and a co-
ordinated global sales and distribution network, AB Connectors Ltd.
offers an unrivalled service to both engineers and buyers alike.
Through a commitment to a structured new product introduction
process, AB Connectors is continuing investment in research and
development of new materials and processes, surface treatments and
the very latest manufacturing technology and techniques to ensure the
products meet the most exacting standards encountered in the modern
Military, Mass Transportation and Industrial market places.
Quality system approvals include BS/EN/ISO 9001 along with product
approvals to BS9000, IECQ and CECC. As a result of these qualifications,
AB Connectors have been awarded several major customer approvals
and accreditations.
AB Connectors total commitment to providing customers with high
levels of service, cost effectiveness, quality and innovation solutions in
interconnection products, make it the ideal first choice supply partner.
ABCIRP
ABCIRP
Modular Bayonet Lock Connector
The ABCIRP connector series is derived from the American Mil-C-5015 & VG95234 specifications and is approved
to the French rail specification NF F 61 030.
The connectors are intermateable and interchangeable with corresponding types, but feature a low fire hazard
thermoplastic insulator which is removeable for repositioning at an alternative orientation.
Contacts are retained in the insulator by means of a unique beryllium copper spring clip.
Connector sealing features a stepped wire seal grommet which removes the need to populate unused cavities with
filler plugs.
Crimp tooling is industry standard and contacts are inserted and removed using simple hand tools.
Benefits include:
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ABCIRP connectors qualified to NF F 61 030 norm.
Approved for use on railway equipment by SNCF, RATP, Alstom Transport, Bombardier and LUL.
Compatible with existing MS 5015 reverse bayonnet types.
Low fire hazard / low halogen insulator material tested to French NF F 16-101 norm and BS 6853.
Cadmium free surface plating. Black Zinc Cobalt - Not RoHS Compliant; Silver Zinc Cobalt - RoHS Compliant.
Removable insulator.
Positive location of insulator shell.
Pin insulators feature with or without bonded resilient rubber face seal.
Rear individual wire seal grommet with webbed holes.
Mated connector assemblies sealed to IP67.
Part populated insulators achieve sealing without the fitting of grommet fillers.
Contacts retained by high performance metal spring clip.
Comprehensive range of screened / unscreened, sealed / unsealed backshells & accessories.
3D Models available to download from our website.
Tested to & meets the specifications of the Fire Barrier Testing: EN1363. BS476
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www.ttabconnectors.com
Contents
Technical Information
Part Number Explaination
Basic Assembly
Shell Assemblies
Insulators
Individual Wire Seal Grommet
Crimp Contacts
Insert Arrangements
Insert Arrangement Selector
Insulator Orientations
Additional Alignment / Polarising Device
Panel Mounted Receptacal
Plug Connector (style ‘T’ less accessories)
Single Hole Mounting
Plug Connector with Protective Rubber Ring (style ‘T’ less accessories)
Locking Backnut for Grommet Sealing only - LBN
Straight Conduit Heatshrink Screen Adaptor - SCHSA
90
0
Elbow Conduit Heatshrink Screen Adaptor - ECHSA
Shell Heatshrink Extender - SHE
Step-Up Adapters - SUA
Step-Down Adapters - SDA
Cable Gland Adapters
Shell Extender with Screening - SPTAS
CRA Adapters
Waterproof Clamp for Jacketed Clamp
Cable Clamp
Telescopic Brushing (use with CMSP 3057A clamp)
Panel Gasket
Connector Fixing Nut Plates / Grommet Fillers
Receptacle Mounting Detail
Metal Protective Caps
RFI Braid Sock, Bandit Strap & Knitmesh Braid
Crimp Contacts - Tooling
Crimp Contacts - Supplementary Tooling
Safety Information
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12
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ABCIRP
ABCIRP
technical information
Materials
Shell:
Insulator:
Aluminium Alloy
Low fire hazard thermoplastic
qualified to NFF 16101 and to
meet BS 6853
Low fire hazard rubber tested
to NFF 16101 norm and to
meet BS 6853
Copper alloy
Beryllium copper
Aluminium alloy
Mechanical Features
Coupling:
Number of
contacts:
Contact
termination:
Minimum retention
force of the contact
in the insulator:
Sealing:
IP67 rated when connectors are mated and used with
appropriate sealed backshell
Matings:
Max Coupling
Torque:
Black chromate over zinc
cobalt and silver passivate
RoHS compliant
Gold over silver
(#16 gold only)
2000 minimun mating and
unmating
8NM
3 pin reverse bayonet. 120˚
coupling nut rotation
7 to 60
Crimp & PCB
Beryllium copper spring clip
70N for contacts #16 (1.6 mm)
90N for contacts #12 (2.4 mm)
110N for contacts #8 (3.6 mm)
Grommet &
bushing:
Contacts:
Contact
retaining clip:
Accessory
hardware:
Standard Plating Finishes
Aluminium parts:
Contacts:
* Consult factory for alternative finishes
ABCIRP03
receptacle connectors feature stainless
steel pins at critical wear points of the cam tracks.
This feature is incorporated to protect against exces-
sive wear inflicted by continuous mating / de-mating
and heavy vibration.
Environmental Ratings
Operating
temperature range:
Shock severity:
Vibration:
Acceleration:
-55˚C to +125˚C
75g
5-500Hz long endurance. 30
hours at 10g
50g
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