Powerpole
®
Connectors
- PP120: up to 240 Amps
PP120 series Powerpole
®
housings are designed
to accommodate up to 1/0 (50 mm²) wires and handle
high currents up to 240 amps. Reducing bushings allow
PP120 to accept down to #8 (10 mm²) wires. Multiple
colors of stackable housings combine with APP
®
’s low
resistance flat wiping technology to offer powerful
connection capability.
• Large Wire Range Accommodates up to 1/0 (50mm²) Wire
Reducing bushings allow as small as #8 (10 mm²) wire to be used
• Low Resistance Silver Plated Copper Contacts
Powerpole
®
PP120
Allows currents up to 240 amps
SECTION 2
• UL Rated for Hot Plugging up to 60 Amps
Great for battery or other applications where the ability to
interrupt circuits is required
| PP120 ORDERING INFORMATION |
The second to largest Powerpole
®
housing can be used with
wire contacts for up to 1/0 AWG [50mm²] or busbar contacts.
Description
-------- Part Numbers --------
Minimum Quantity ...
500
50 .......
Red
1321G3-BK
1321G3
Green
1321G4-BK
1321G4
Black
1321G1-BK
1321G1
White
1321G2-BK
1321G2
Blue
1321-BK
1321
Gray
1321G8-BK
1321G8
[ 22.2 ]
0.88
[ 22.2 ]
0.88
[ 117.5 ]
4.63
PP120 Housings
[ 69.9 ]
2.75
[ 23.7 ]
0.93
PP120 Silver Plated Wire Contacts
Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles.
New contacts for #1 to 1/0 AWG (35 to 50 mm²) offer extended capability in the same housings.
Mating
AWG mm²
Force
-------- Loose Piece Part Numbers --------
Minimum Quantity ........
600
500
50
1/0
53.5
Low
1323G2-BK
-
1323G2
1
42.4
Low
1323G1-BK
-
1323G1
2
33.6
Low
-
6811G6-BK 6811G6
2
33.6
High
-
1319-BK
1319
4
21.1
Low
-
6811G5-BK 6811G5
4
21.1
High
-
1319G4-BK 1319G4
6
13.3
Low
-
6811G4-BK 6811G4
6
13.3
High
-
1319G6-BK 1319G6
-A-
-B-
inches mm inches mm
....................................................
0.52
13.21 0.44 11.18
0.47
11.94 0.39 9.91
0.44
11.18 0.22 5.59
0.44
11.18 0.22 5.59
0.44
11.18 0.30 7.62
0.44
11.18 0.30 7.62
0.44
11.18 0.34 8.64
0.44
11.18 0.34 8.64
[ 21.3 ]
0.84
B
A
[ 10.4 ]
0.41
[ 50.8 ]
2.0
- 36 -
www.andersonpower.com
All Data Subject To Change Without Notice
| PP120 SPECIFICATIONS |
Electrical
Current Rating Amperes¹
Singlepole UL 1977 (1/0 AWG)
2x2 Block UL 1977 (1/0 AWG)
Voltage Rating AC/DC
UL 1977
Dielectric Withstanding Voltage
Volts AC
UL 1977
240
200
CSA
155
110
Mechanical
Wire Size Range
AWG
10 to 1/0
in.
0.600
°F
-4° to 221°
Silver (Ag)
10,000
mm²
5.3 to 53.5
mm
15.240
°C
-20° to 105°
Max. Wire Insulation Diameter
600
Operating Temperature²
2,200
Mating Cycles No Load by Plating
Wire Contacts
Avg. Mating / Unmating Force
UL Hot Plug Current Rating Amperes
250 cycles at 120V DC
60A
Avg. Mated Contact Resistance Milliohms¹
0.136
5 1/2” of #2 AWG wire
Powerpole
®
PP120
SECTION 2
Lbf.
8
N
36
N
267
Materials
Min. Contact / Spring Retention Force Lbf.
60
Housing
Plastic Resin
Contact Retention Spring
Polycarbonate
Stainless Steel
Protection
Touch Safety with Wire Contacts
IEC 60529
IP10
¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP
®
recommended tooling, and
a 25°C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below
a 30°C temperature rise.
² Limited by the thermal properties of the connector plastic housing.
³ Use APP
®
recommended tooling only. Alternate tools may adversely affect the performance of our connectors
along with UL and CSA recognition.
Housing Flammability Rating
UL94
V-0
Contact
Base
Plating
Copper Alloy
Silver
Contact Termination Methods
Crimp³
Wire Contacts
Hand Solder
Wire Contacts
| PP120 TEMPERATURE CHARTS |
60
50
Temperature (°C)
40
30
20
10
0
0
50
1/0 AWG
4 AWG
100
150
200
Amperes Applied
1 AWG
6 AWG
250
2 AWG
Temperature (°C)
PP120 Singlepole
Temperature Rise at Constant Current
60
50
40
30
20
10
0
0
50
1/0 AWG
4 AWG
100
150
1 AWG
6 AWG
200
250
2 AWG
PP120 Multipole
Temperature Rise at Constant Current
Amperes Applied
NOTE: Temperature rise charts are based on a 25°C ambient temperature.
Derating charts on the following page.
All Data Subject To Change Without Notice
www.andersonpower.com
- 37 -
125
PP120 Singlepole
Derating vs. Ambient Temperature
125
PP120 Multipole
Derating vs. Ambient Temperature
Temperature (°C)
75
Temperature (°C)
0
50
100
150 200
Amperes Applied
1 AWG
6 AWG
250
300
100
100
75
50
25
50
25
0
50
100 150
200
Amperes Applied
1 AWG
6 AWG
250
300
Powerpole
®
PP120
1/0 AWG
4 AWG
2 AWG
1/0 AWG
4 AWG
2 AWG
SECTION 2
| Powerpole
®
PP120 Accessories |
Mounting Clamp
Mounting clamps can be used for fastening a block of Powerpole
®
120 series housings to a
panel. Connector blocks must be a complete square for the clamps to work properly. Fastening
hardware not included.
Description
- Part Numbers -
Minimum Quantity ... 20 sets of 2 ......
2 Pole
1464G1
3 Pole
1464G2
Mounting Clamp
Panel
2 Pole
3 Pole
Retaining Pins
Retaining pins are used to keep stacked Powerpole
®
120 series housings from
separating. Retaining pins are inserted in the circular opening between two
housings stacked side by side. Dimension B is +/- 0.015 in or 0.38 mm.
Dimensions
Description
----- Part Numbers -----
Minimum Quantity ... 1,000
100
1 Block High
111812P7
110G19
2 Block High
111812P8
110G20
-B-
inches
mm
inches mm
.........................................................................
0.196 / 0.207 4.98 / 5.26
0.560 14.220
0.196 / 0.207 4.98 / 5.26
1.500 38.100
B
A
-A-
Reducing Bushings
Use with contact part number 1319-BK or 6811G6-BK to allow a smaller wire to be used
with the connector. Electrical capability is derated with smaller wire.
Dimensions
- ID -
Contact Barrel Size Wire Size
--------- Part Numbers --------- inches mm
Minimum Quantity ................................................... 2,000
1,000
100 ........................
#2 AWG [33.6 mm²] #4 AWG [21.2 mm²]
5919-BK
-
5919 0.28
7.11
#2 AWG [33.6 mm²] #6 AWG [16 mm²]
-
5920-BK 5920 0.23
5.84
#2 AWG [33.6 mm²] #10 - 8 AWG [5.3 - 8.4 mm²] 5921-BK
5921 0.18
4.57
[ 21.4 ]
0.84
ID
[ 8.4 ]
0.33
For environmentally sealed connector shells to hold Powerpole
®
15-180 connectors, see APP
®
’s SPEC Pak
®
product series on our
website, www.andersonpower.com
- 38 -
www.andersonpower.com
All Data Subject To Change Without Notice
Powerpole
®
- Tooling Information
W ire Size
Loose Piece Part Numbers
Tin
Plating
Silver
Plating
Loos e Pi ece Conta ct Cr i m p Tool
Hand
Tool or
Pneumatic
Bench
Tool
+ Die
Number
+ Locator of Crimps
Reeled Part Numbers
Tin
Plating
Silver
Plating
Reeled Contact Crimp Tools
ATS
Applicator
ATS
Press
Air Feed
Kit*
AWG
mm²
PP15 / 45 Flat Wiping Power & Ground
16 / 20
12 / 16
16 / 20
16 / 20
16 / 20
12 / 16
10 / 14
12 / 16
10 / 14
10 / 14
10 / 14
10 / 14
1.3 / 0.52
3.3 / 1.3
N/A
N/A
1332
1331
1309G2
or
1309G8
1367G1
N/A
262G1
200G2L
269G2
1309G3
or
1309G8
N/A
N/A
N/A
Single
261G1
261G2
269G1
269G3
200G1L
201G1H
1830G1
N/A
262G2
200G4L
N/A
261G4
261G3
N/A
N/A
200G3L
201G3H
1830G2
N/A
1385519-1
TBD
1385519-1
1385520-1
1725900-2 1424266-1
or
or
1385520-1 [3-54500-1] [354578-1]
1385458-1
1385458-1
1385460-1
1385460-1
1385460-1
N/A
N/A
1.3 / 0.52 262G1-LPBK 262G2-LPBK
1.5 / 0.52 200G2L-LPBK 200G4L-LPBK
1.3 / 0.52 269G2-LPBK
3.3 / 1.3
5.3 / 2.1
3.3 / 1.3
5.3 / 2.1
N/A
261G1-LPBK 261G4-LPBK
261G2-LPBK 261G3-LPBK
269G1-LPBK
269G3-LPBK
N/A
N/A
Powerpole
®
Tooling
SECTION 2
1309G6
or
6.0 / 2.1 201G1H-LPBK 201G3H-LPBK
1309G8
6.0 / 2.1 1830G1-LPBK 1830G2-LPBK
6.0 / 2.1 200G1L-LPBK 200G3L-LPBK
PP75
#6
#8
13.3
8.4
N/A
1307
5900
5952
5953
5915
1323G2
1323G1
N/A
1319
1319G4
1319G6
1368
1387G1
1388G4
1309G4
1387G1
1388G7
1388G6
1389G6
Single
265G6
265G5
N/A
1385522-1
1725900-2 1424266-1
or
or
[3-54500-1] [354578-1]
1385523-1 2-565435-2 692655-1
#10 / 12 5.3 / 3.3
PP120
1/0
#1
#2
#4
#6
3/0
2/0
1/0
#1
#2
#4
#6
53.5
42.4
33.6
21.2
13.3
85
53.5
53.5
42.4
33.6
21.1
13.3
N/A
1388G3
1389G4
Single
N/A
N/A
PP180
1328G2
1328G1
1382
1347
1383
1384
1348
1368
1387G1
1387G2
1303G12
1303G13
1388G3
1389G3
Single
Double
Single
Double
Single
N/A
N/A
1304G32
Double
1387G2 1303G13 1304G32
1387G1
1387G1
1388G3
1388G4
1389G3
1389G3
1387G2 1303G13 1304G32
* All ATS applicators for APP
®
contacts are air feed style, (except 1385870) and require the press to have an air feed kit installed.
NOTE: See website for the most current information.
All Data Subject To Change Without Notice
DS-PP120 REV C3.0
www.andersonpower.com
- 43 -
Mouser Electronics
Authorized Distributor
Click to View Pricing, Inventory, Delivery & Lifecycle Information:
Anderson Power Products
:
1319-BK 1323G1 1321 1321-BK 1321G1 1321G1-BK 1321G2 1321G2-BK 1321G3 1321G3-BK 1321G4
1321G4-BK 1321G8 1321G8-BK
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