LAST 5 DIGITS OF 8 DIGIT P/N
PART CHANGE LEVEL (PCL) OR
LAST 6 DIGITS OF 10 DIGIT OR OF PDS P/N
PART CHANGE LEVEL (PCL)
MFG. DAILY DATE CODE
MACHINE NO. LETTERING MUST BE LEGIBLE
& ASSY
OPTIONAL
&
&
( 0.90
#
0.10 )
( 1.00
#
0.10 )
( 50.70
#
0.25 )
TYPE A
TYPE B
XXXXXXX
DDDY-XX
( 10.30
#
0.10 )
DETAIL
SCALE
( 0.85
#
0.10 )
PARTIAL VIEW X
SECTION
C-C
B
( 8.00
#
0.25 )
( R 4.75
B
Z
8X
SUPPLEMENTARY
SECTION
P/N 54200426
( 5.00
#
0.25 )
)
+0.15
-4X)
-0.25
(
4.54
)
4.38
TYPE C
TYPE D
A-A
( 1.31
A
C
(WEDGE REMOVAL POST)
-B-
A
POLARIZATION OPTIONS
FULL SIZE
C
( 10.00
+0.10
)
-0.25
PARTIAL SECTION
A
( 5.25
11.9
11.1
)-3X
C
+0.35
( 24.60
)
-0.10
A-A
CAVITY DETAIL VIEW
SECTION
B
SEE DETAIL
(
0.10
H ) B
C
Z
INSULATOR VIEWS
FOR REFERENCE ONLY
(WEDGE REMOVAL POST)
B-B
SEE
VIEW X
52.9
#
1.2
H
C
11.9
11.1
C
CIRCUIT NOS. 1 TO 4
50.70
#
0.25
52.9
#
1.2
A
SECTION
CIRCUIT NUMBERS
FOR REFERENCE
ONLY
A-A
( 4.45
#
0.10 )
H
SEALED ASSEMBLY VIEW
SEE PART NUMBER CHART
4A
SEAL POST
(ORIENTATION)
27.20
SEE NOTE
1
C
#
0.20
SECTION
C-C
UNSEALED ASSEMBLY VIEW
SEE PART NUMBER CHART
C
SECTION
C-C
SEALED ASSEMBLY VIEW
WITHOUT HOLES
SEE PART NUMBER CHART
PARTIAL SECTION
END SEAL P/N 54200461 SHOWN
H-H
H
MATING PART NUMBER CHART
UNSEALED
NATURAL
UNSEALED
SEALED
SEALED
BLACK
SEALED
UNSEALED
UNSEALED
C
DK GREY
SEALED
SEALED
SEALED
BLACK
SEALED
UNSEALED
SEALED
SEALED
SEALED
SEALED
SEALED
SEALED
B
LT GREY
SEALED
SEALED
SEALED
SEALED
SEALED
SEALED
SEALED
BLACK
SEALED
UNSEALED
UNSEALED
UNSEALED
SEALED
SEALED
SEALED
A
BLACK
SEALED
SEALED
SEALED
SEALED
SEALED
SEALED
SEALED
INDEX
TYPE
COLOR
SEALED/
UNSEALED
54200424,54200408
54200424,54200408
54200416
54200416
F225600
54200407
54200407
54200415
54200415
55200429
F125600
54200418,54200419
54200417,54200406
N/A
C 56042179,56038055
N/A
C 04707380
N/A
N/A
C 56038194
N/A
C 04707379
N/A
N/A
C 04495870,04661922
04707209
54200404N
54200404
54200412N
54200412
F915600
54200403N
54200403
54200411N
54200411
55200428
F815600
54200402N
54200450N
54200450
54200447N
54200422N
54200422
54200410N
54200410
N/A
C 56038053
N/A
C 04707264
N/A
N/A
C 56038193
N/A
C 04707263
N/A
N/A
C 04688849
N/A
C 04707510
FCI P/N'S
54200405
54200423
54200406
54200407
54200408
56042424
54200413
54200414
54200415
54200416
55200429
54200425
54200426
54200427
54200468
CUSTOMER P/N'S
UNSEALED
ASSEMBLY PART NUMBERS
SEALED
F DU5T-14A594-AA
CLIP-
NOTES:
QUALITY ASSURANCE REQUIREMENTS PER CHRYSLER PS-7300: 1
SPC DATA REQUIRED
ENGINEERING APPROVAL OF SUPPLIER SAMPLES
IS REQUIRED PRIOR TO AUTHORIZATION OF PART
PRODUCTION
-INSULATOR-MALE
INDEX "A" SHOWN
CHANGES IN DESIGN COMPOSITION OR PROCESSING
FROM THE PART PREVIOUSLY APPROVED FOR PART
PRODUCTION REQUIRES PRIOR ENGINEERING APPROVAL
WIRING FABRICATORS MUST PURCHASE FROM SOURCES SHOWN
ALL THE SEALED CONNECTOR APPLICATIONS MUST BE USED WITH
CHRYSLER WIRE SPEC. MS-8288 OR MS-9502 THIN WALL X-LINK 20, 18, 16
14, 12
& 10 GAGE WIRES ONLY UNLESS OTHERWISE SPECIFIED SEE CHART
(WIRE INSULATIONS
1.70 MIN TO
4.09 MAX)
ALL NON-SEALED APPLICATIONS MAY BE USED WITH ANY WIRE
INSULATION 22 GAGE THRU 10 GAGE (EXCEPT AS NOTED)
PROVIDING THAT A TERMINAL GRIP FOR THAT CORE/INSULATION
COMBINATION IS SHOWN ON THE MALE TERMINAL DRAWING
MAX. INSULATION CRIMP WIDTH = 4.50
MAX. INSULATION CRIMP HEIGHT = 4.50
MAX. INSULATION CRIMP DIA.
= 4.09 (10 GA THIN WALL)
USE
USE
USE
USE
USE
FOR
WITH
WITH
WITH
WITH
WITH
180
CAVITY PLUG FCI P/N 54200005, (CHRYSLER P/N 56038308) WHEN REQ'D
DOUBLE X-MAS TREE CLIP FCI P/N 54200010 WITH FORWARD STOP WHEN REQ'D
DOUBLE X-MAS TREE CLIP CHRYSLER P/N 04707091 WHEN REQUIRED
SINGLE X-MAS TREE CLIP CHRYSLER P/N 04625797 WHEN REQUIRED
2.80MM APEX MALE TERM PER C15005-CUST SYM ABOUT CENTERLINE
$ORIENTATION
F225600
D
C 04759236AB
C 56038054
C 56042178
C 56038194
C 56038055
C 56042179
C 04707266
C 04707267
C 04707379
C 04707380
C 04759253
C 04759236
C 56042441
N/A
N/A
N/A
N/A
N/A
N/A
N/A
P/N 54200468 SHOWN
ASSEMBLY
PART NOS.
(SEALED)
DIRECT CONNECT APPLICATION
DIRECT CONNECT APPLICATION
54200417
DIRECT CONNECT INDEX B
DIRECT CONNECT INDEX B
54200414,54200418
54200419,54200417
F291210
C 04707209
N/A
LH FUEL PUMP
N/A
F DU5T-14A594-AA
55200446
F100010
F860600
F760600
F598500
F498500
F291210
F025600
N/A
C 04759394AA
N/A
F 4L3T-14A464-AA
F 4L3T-14A464-AA
TEMP CLASS 3
ITEM (CUSTOMER
#
P/N)
FCI P/N
54200436
54200437
54200438
54200439
54200448
54200428
54200429
54200469
54200461
54200458
54200440
ITW DELTAR
15-002775
ITW DELTAR
15-003260
TEMP CLASS 4
COLOR
BLK
LT GRY
DK GRY
NAT
RED
LT BLUE
REQUIRED
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
REQUIRED
1
1
1
1
1
1
1
1
1
PART NAME (MATERIAL)
INSULATOR-MALE
(PA66 GF)
INSULATOR-MALE
(PA66 GF)
INSULATOR-MALE
(PA66 GF)
INSULATOR-MALE
(PA66 GF)
WEDGE-MALE
(PA66 GF)
END SEAL
(SILICONE)
END SEAL
(SILICONE)
END SEAL-HYBRID
(SILICONE)
END SEAL-HYBRID
(SILICONE)
END SEAL-W/O HOLES
(SILICONE)
RETAINER
(PA66 GF)
SINGLE X-MAS TREE CLIP
(PA66)
AC LINK 5/8 CLIP
INDEX
A
B
C
D
FCI P/N
55200441
F625600
F725600
F825600
55200440
*55200439
COLOR
BLACK
BLACK
BLACK
BLACK
NAT
DK BLUE
1
1
1
REQUIRED
DIRECT CONNECT DRAWING NO. G36004 (CHRYSLER 04707185)
1
1
1
1
1
1
1
1
1
TEST METHOD PER PERFORMANCE SPEC SAE/USCAR-2 REV.5, CONNECTOR ENGAGE
DISENGAGE WITH FEMALE LATCH DEPRESSED FORCE NOT TO EXCEED 75N
FOR THIS SYSTEM
WEDGE SEATING FORCES - 100N MAX
X-MAS TREE CLIP INSERTION FORCES - 75N MAX
SUPPLIER, MOLD
& CAVITY I.D. SIGNIFIES TOOL OWNERSHIP, FOR REFERENCE
&
DIRECT CONNECT APPLICATION
54200414,54200418
54200419,54200417
F598500,F760600
54200420,F598500
DIRECT CONNECT APPLICATION
54200420,F598500
F025600
54200405
54200405
54200423
F100010 / DIR. CONN. APPL.
F860600 / DIR. CONN. APPL.
F860600 / DIR. CONN. APPL.
54200413, 54200426
54200413, 54200426
54200425
54200425
F498500
54200426, 54200427
54200468
55200446
FCI
LOW PERM HDR
N/A
N/A
C 56038054
C 56042178
F333900
N/A
SOLID STATE RELAY
N/A
C 04707266,04759236
N/A
C 04759253
N/A
C 04759236, 56042441
04759236AB
N/A
CUSTOMER
C 04707267, 04495870
C 04661922, 04707209
N/A
N/A
54200410
C 04707204
C 04707205
C 04707206
C 04707207
C 04707256
54200495
54200480N
54200495
54200480
F715600
54200400N
54200400
N/A
N/A
54200467N
54200467
54200409N
54200409
54200421N
54200421
F398500
INDEX A
55200445
FCI
N/A
N/A
F AU5T-14A464-HAA
C 04759900AA
N/A
N/A
C 56038052
INDEX A
INDEX A
N/A
C 04868299AA
N/A
C 04707262
N/A
C 04759251
N/A
INDEX A
N/A
CUSTOMER
3
E
3
F
1
1
1
1
1
1
C 04707208
N/A
N/A
F125600
C 04801217AA
BURNT
ORANGE
LT GREY
1
1
1
1
1
N/A
N/A
1
1
1
1
1
1
1
N/A
N/A
C 04625797
1
N/A
3
U
1
NO WIRES
USED AS A
PLUG
2
3
4
CIR.
NO.
ANNUAL QUALITY REQUIREMENTS:
IT IS PERMISSIBLE TO PERFORM CONTINUOUS CONFORMANCE PER
FCI SPECIFICATION #AQA-001 INSTEAD OF ANNUAL LAYOUT
&
ANNUAL PV REQUIREMENTS OF QS-9000 SECTION 2
& SAE/USCAR-2 REV.5
ALL NON-REFERENCE DIMENSIONS ARE REQUIRED
- USE INDEX A, BLACK SEALED AND UNSEALED FOR
ALL AFFECTED INSULATOR CAVITIES
- CURRENT PRODUCTION TOOLING
- POINT OF LAST RUN
4
T
4
T
4
T
4
T
SERVICE TOOLING GUIDE INFORMATION PER APEX TRAINING MANUAL
MUST CONFORM TO THE FOLLOWING CHRYSLER/YNA STANDARDS:
SAE/USCAR-2 REV.5
PS-7300 QUALITY ASSURANCE (CHRYSLER)
MS-9502 SEAL APPL. 150
$C
MS-8288 SEAL APPL. 125
$C
PS-9227 DATA EXCHANGE (CHRYSLER), (G0C9-7 YNA)
PS-10052 INFORMATION SECURITY (CHRYSLER)
THIS DRAWING (H59012) REPLACES CHRYSLER DRAWING
NUMBER 04707265 LEVEL "P"
CHRYSLER DRAWING IS FOR REFERNCE ONLY FOR PREVIOUS CHANGES
PARTS WITH BURNT ORANGE ENDSEAL CAN BE USED WITH
12 GA OR 14 GA IN ANY ORDER OR COMBINATION OR
W/THREE 12 GA AND ONE 18 OR 16 GA WIRE (ONE END)
2002-04-08
2012/01/11
2012/01/11
2012/01/11
BRT RED
YELLOW
BLK
BLK
BLK
1
1
1
1
1
1
1
1
1
1
1
1
1
1
55200438
NAT
1
1
1
1
3
E
3
E
3
E
3
F
3
E
3
E
3
E
3
E
3
Q
SEE
NOTE
3
H
3
U
12/10
12/10
3
S
20
20
3
S
3
S
18
18
3
S
3
K
3
L
3
P
CONNECTOR ASSEMBLY TEMPERATURE CLASS PER SAE/USCAR-2 REV.5
PART CHANGE LEVEL (PCL)
11-00214 E14
11784
ALL
12/10
22, 20, 18, 16
14, 12 OR 10
20,18,16
OR 14
WIRE GAGE
20 TO 14
WIRE GAGE
SEALS BAKED AT 450
F FOR 5 HOURS DURING
$
CONTINUOUSLY INTRODUCED FRESH AIR TO DRIVE
OFF VOLITIES
FORD PART NUMBERS ARE LISTED FOR REFERENCE
PPAP'D PER FORD DRAWING DU5T-14A594-AA
MATERIAL PA66GF WAS NYLON 66 PLAN VIEW ADDED FOR CIRCUIT LOCATIONS
ADDED P/N F291210 FOR FORD DELETE CAP PLUG APPLICATIONDU5T-14A594-AA
POL TYPE B P
REVISED AND REDRAWN IN PDS. P/N F100010 TEMP CLASS 3
ADDED W/END SEAL 54200461 12/10 GAGE FOR&CIRCUITS 1
2
20/1412/10
20/1412/10
12/10
APEX 2.80MM
-
-
SEE CHART
SEE CHART
A-048
1 PLACE DIM0.25
#
2 PLACE DIM0.10
#
ANGULAR DIM2 $
#
H59003
-
-
A0
MALE ASSEMBLY PART NUMBERS
SEE CHART
P/N
MATING ASSEMBLY PART NUMBERS
FOR REFERENCE ONLY
FCI
VENDOR
52772 OR 52772 H
VENDOR CODE
CUSTOMER LEGENDS:
CHRYSLER
- C
FORD
- F
GENERAL MOTORS - GM
VAIDYARAMAN.V.V
Sucha SIAN
Frank HOLUB
Jeff CAMPBELL
CHART - ASSEMBLY
4 WAY MALE
2.80MM APEX CONNECTOR SYSTEM
WT-248, 6243
-
H59012
SERIAL RELEASED
See Table
U
-
1
1
H59012
-
2:1