IL-AG5 SERIES AUTOMOTIVE CONNECTORS
025 Crimp Contacts, PCB-to-Cable/Cable-to-Cable Applications
• • • • • • • • • • • • • •
GENERAL SPECIFICATIONS
Number of Contacts
Contact Spacing
Current Rating
Dielectric Withstanding Voltage
Insulation Resistance
Contact Resistance
Applicable PCB Thickness
Operating Temperature
5, 6, 7, 10 (single row)
14, 16, 18, 22, 30 (double row)
2.5mm (.098")
3 Amps
1000 VAC r.m.s. (for one minute)
100 megohms min.
10 milliohms max.
1.6 to 2.4mm (.063" to .094")
-40°C to +85°C
APPLICABLE WIRE (Stranded)
FEATURES
• Designed for automotive instrument panel applications
• Mechanical lock assures positive mating
• Unique housing configuration helps prevent mismating
• Double locking mechanism prevents dislodging
of contacts
Connector Profile (Ref.)
Wire Type (JIS)
AWG No.
Conductor
Cross Section Area
Insulation Outer Dia.
AV, AVS, AVSS
#22 to #20
0.3 to 0.5mm
2
1.4 to 2.4mm
(.055 to .094")
AVS, AVSS
#18
0.85mm
2
MATERIALS AND FINISHES
Materials/Finishes
PBT, Yellow (Green or Light Blue for polarized version)
Brass/Tin Plating
Cable plug pin contact: Highly conductive
Copper alloy
Socket Contact Phosphor Bronze /Tin Plating
Description
Insulator
Pin Contact
• Polarized version is available
(Single row, 5 and 6 contacts only)
• Highly reliable socket contacts
• Simplified crimp-type termination
SINGLE ROW TYPE
Note: The standard finish of contacts is tin plating.
Gold plating is available as an option. Consult JAE for details.
ORDERING INFORMATION
IL-AG5 – **
*
* – *
3
*
* – * – **
DOUBLE ROW TYPE
Series
No. of Contacts
Single Row – 5, 6, 7, 10
Double Row – 14, 16, 18, 22, 30
Contact Type
P – Pin
S – Socket
Modification Code
K – Polarized version, 5 and 6 contacts only
Blank – Standard type
Contact Layout
S – Single Row D – Double Row
Contact Pitch
3 – 2.5mm (.098")
Termination
T – Straight Through Hole L – Right Angle Through Hole
C – Crimp
Applicable PCB Thickness (pin header)
2 – 1.6mm (.063")
Applicable Wire Size (Housing)
1 – AWG #18 to #22, Stranded
Modification Code A
Insulator Color
LB – Light Blue Blank – Green
Dimensions in mm (inches).
Dimensions and specifications subject to change without notice.
8
IL-AG5 SERIES AUTOMOTIVE CONNECTORS
025 Crimp Contacts, PCB-to-Cable/Cable-to-Cable Applications
STRAIGHT PIN HEADER
Single Row
Double Row
Note: Configuration of mating area differs slightly depending on
the number of contacts.
PCB Hole Pattern (Ref.)
Configuration of Mating Area (Ref.)
No. of
Contacts
PCB Hole Pattern (Ref.)
Polarized Version
Standard
16 Contacts
14, 18, 22, 30 Contacts
5
6
• Single Row
No. of
Contacts
5
6
7
10
Standard
Part Number
Polarized Version
IL-AG5-5PK-S3T2-LB
IL-AG5-6PK-S3T2-LB
—
—
A
±
0.25 (± .010)
10.0 (.394)
12.5 (.492)
15.0 (.591)
22.5 (.886)
B
±
0.5 (± .020)
15.8 ( .622)
18.3 ( .720)
20.8 ( .819)
28.3 (1.114)
IL-AG5- 5P-S3T2
IL-AG5- 6P-S3T2
IL-AG5- 7P-S3T2
IL-AG5-10P-S3T2
• Double Row
No. of
Contacts
14
16
18
22
30
Part Number
IL-AG5-14P-D3T2-A
IL-AG5-16P-D3T2-A
IL-AG5-18P-D3T2
IL-AG5-22P-D3T2
IL-AG5-30P-D3T2
A
±
0.25 (± .010)
20.0 ( .787)
22.5 ( .886)
25.0 ( .984)
30.0 (1.181)
40.0 (1.575)
B
±
0.5 (± .020)
26.5 (1.043)
29.0 (1.142)
31.5 (1.240)
36.5 (1.437)
46.5 (1.831)
C
±
0.2 (± .008)
12.5 ( .492)
15.0 ( .591)
17.5 ( .689)
22.5 ( .886)
30.0 (1.181)
C2
±
0.1 (± .004)
6.25 ( .246)
8.75 ( .344)
8.75 ( .344)
11.25 ( .443)
15.00 ( .591)
Dimensions in mm (inches).
9
IL-AG5 SERIES AUTOMOTIVE CONNECTORS
025 Crimp Contacts, PCB-to-Cable/Cable-to-Cable Applications
RIGHT ANGLE PIN HEADER
Single Row
Double Row
Note: Configuration of mating area slightly differs
depending on the number of contacts.
PCB Hole Pattern (Ref.)
5 Contacts
6 Contacts
16 Contacts
PCB Hole Pattern (Ref.)
14, 18, 22, 30 Contacts
7 Contacts
10 Contacts
• Double Row
No. of
Contacts
14
16
18
22
30
Part Number
IL-AG5-14P-D3L2-A
IL-AG5-16P-D3L2-A
IL-AG5-18P-D3L2
IL-AG5-22P-D3L2
IL-AG5-30P-D3L2
A
±
0.25 (± .010)
20.0 ( .787)
22.5 ( .886)
25.0 ( .984)
30.0 (1.181)
40.0 (1.575)
B
±
0.5 (± .020)
26.5 (1.043)
29.0 (1.142)
31.5 (1.240)
36.5 (1.437)
46.5 (1.831)
C1
±
0.2 (± .008)
12.5 ( .492)
15.0 ( .591)
17.5 ( .689)
22.5 ( .886)
30.0 (1.181)
C2
±
0.1 (± .004)
6.25 (.246)
8.75 (.344)
8.75 (.344)
11.25 (.443)
15.00 (.591)
• Single Row
No. of
Contacts
5
6
7
10
Standard
Part Number
Polarized Version
IL-AG5-5PK-S3L2-LB
IL-AG5-6PK-S3L2-LB
—
—
A
±
0.25 (± .010)
10.0 (.394)
12.5 (.492)
15.0 (.591)
22.5 (.886)
B
±
0.5 (± .020)
15.8 ( .622)
18.3 ( .720)
20.8 ( .819)
28.3 (1.114)
C
±
0.2 (± .008)
—
—
10.0 (.394)
17.5 (.689)
Dimensions in mm (inches).
IL-AG5- 5P-S3L2
IL-AG5- 6P-S3L2
IL-AG5- 7P-S3L2
IL-AG5-10P-S3L2
Note: Refer to Socket Housing information for configuration of mating area of polarized version.
10
IL-AG5 SERIES AUTOMOTIVE CONNECTORS
025 Crimp Contacts, PCB-to-Cable/Cable-to-Cable Applications
SOCKET HOUSING
Single Row
Double Row
Configuration of Mating Area (Ref.)
No. of
Contacts
Standard
Polarized Version
5
6
• Single Row
No. of
Contacts
5
6
7
10
Part Number
Standard
IL-AG5- 5S-S3C1
IL-AG5- 6S-S3C1
IL-AG5- 7S-S3C1
IL-AG5-10S-S3C1
Polarized Version
IL-AG5-5SK-S3C1-LB
IL-AG5-6SK-S3C1-LB
—
—
A
±
0.25 (± .010)
10.0 (.394)
12.5 (.492)
15.0 (.591)
22.5 (.886)
B
±
0.5 (± .020)
16.1 ( .634)
18.6 ( .732)
21.1 ( .831)
28.6 (1.126)
C
+0.14 +.006
-0.25 -.010
(
)
13.1 ( .516)
15.6 ( .614)
18.1 ( .713)
25.6 (1.008)
• Double Row
No. of
Contacts
14
16
18
22
30
Part Number
IL-AG5-14S-D3C1-A
IL-AG5-16S-D3C1-A
IL-AG5-18S-D3C1
IL-AG5-22S-D3C1
IL-AG5-30S-D3C1
A
±
0.25 (± .010)
20.0 ( .787)
22.5 ( .886)
25.0 ( .984)
30.0 (1.181)
40.0 (1.575)
A2
±
0.1 (± .004)
7.5 ( .295)
10.0 ( .394)
10.0 ( .394)
12.5 ( .492)
17.5 ( .689)
A3
±
0.1 (± .004)
7.5 ( .295)
7.5 ( .295)
10.0 ( .394)
12.5 ( .492)
17.5 ( .689)
B
±
0.5 (± .020)
26.7 (1.051)
29.2 (1.150)
31.7 (1.248)
36.7 (1.445)
46.7 (1.839)
C
+0.14 +.006
-0.25 -.010
(
)
23.7 ( .933)
26.2 (1.031)
28.7 (1.130)
33.7 (1.327)
43.7 (1.720)
Dimensions in mm (inches).
11
IL-AG5 SERIES AUTOMOTIVE CONNECTORS
025 Crimp Contacts, PCB-to-Cable/Cable-to-Cable Applications
SOCKET CONTACT (CRIMP TYPE)
Tooling:
Semi-Automatic Crimping Machine: CT350-2 Type
Hand Crimping Tool: CT150 Type
Contact Extraction Tool: ET-AG5
Lock Flap Release Tool: RT-AG5 • EX5
Part Number
(Note 1)
Finish
(Note 2)
Applicable Wire (Stranded)
Type
AV, AVS, AVSS
AVS, AVSS
AWG No.
#22 to #20
#18
Conductor
Cross Section Area
0.3 to 0.5mm
2
0.85mm
2
Insulation
Outer Dia.
1.4 to 2.4mm
(.055 to .094")
Hand Crimp
CT150-1-AG5
Applicable Tool
Semi-Auto.
CT350-2 type
Applicator: 350-AG5-2
Press: CP210-1B
IL-AG5-C1-5000
Tin
Note 1: 5,000 pcs. per reel.
Note 2: The standard finish of contact is tin plating. Gold plating is available as an option.
For details, please consult JAE.
CABLE PLUG
PIN HOUSING (22 contacts only)
Part Number: IL-AG5-22P-D3C1
PIN CONTACT (CRIMP TYPE)
Part Number: IL-AG5-PC1-5000
Applicable Wire (Stranded)
AWG No.
#22 to #18
Conductor
Cross Section Area
0.3 to 0.85mm
2
Insulation
Outer Dia.
1.4 to 2.4mm
(.055 to .094")
Tool
(Please
consult JAE for details.)
Hand Crimping Tool: CT150-1-AG-5
Contact Extraction Tool: EX-AG5
Lock Flap Release Tool: RT-AG5 • EX5
(Note: Contacts 5,000 pcs, per reel)
Dimensions in mm (inches).
12
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