In-Line, Insulated, Environmental
Product
Series
Size
(Table I, Page G-18)
M81824/1
-
1
1.10 ± .050
.950 Min
ØE
See Note 1
C
2X D
Inspection
Window
.110
.080
2X ØB
G
Wirestop
2X ØA
Mfg Code
Location
Optional
Color Code
(see note 1)
APPLICATION NOTES
1.
2.
3.
4.
For complete dimensions see the applicable Military Specification.
One seal ring must be color coded per Table I. Splice to have matching circumferential color stripe.
Metric dimensions (mm) are in parentheses.
Material and Finish:
Splice – Copper UNS C10100 ASTM F68 or ASTM B187.
Finish – Tin plate per ASTM B 545, .00010 min thick over nickel per AMS-QQ-N-290.
Sealing material – Thermally stabilized thermoplastic.
Shrink Sleeve – transparent, heat shrinkable, cross-linked polyvinylidene fluoride per AMS-DTL-23053/8.
© 2013 Glenair, Inc.
Dimensions in inches (millimeters) and are subject to change without notice.
U.S. CAGE Code 06324
Printed in U.S.A.
GLENAIR, INC.
•
1211 AIR WAY
•
GLENDALE, CA 91201-2497
•
818-247-6000
•
FAX 818-500-9912
www.glenair.com
G-17
E-Mail: sales@glenair.com
Misc. Backshells
and Accessories
M81824/1 • 070-001
MIL-Qualified Splice
G
In-Line, Insulated, Environmental
Table I
Size
01
02
03
Wire
Range
20–26
AWG
16–20
AWG
12–16
AWG
E Dia
A Dia
.050 (1.27)
.045 (1.14)
.069 (1.75)
.064 (1.63)
.102 (2.59)
.097 (2.46)
B Dia
.080 (2.03)
.075 (1.90)
.106 (2.69)
.101 (2.57)
.153 (3.89)
.147 (3.74)
C
D
Min
(Free State)
.085 (2.2)
.110 (2.8)
.170 (4.3)
After
Recovery Ref
.025 (0.6)
.025 (0.6)
.025 (0.6)
Mil Ref
M81824/1-1
M81824/1-2
M81824/1-3
Color
Code
(note 1)
Red
Blue
Yellow
M81824/1 • 070-001
MIL-Qualified Splice
G
Insulation
Sleeve
Table II
Part No.
070-00101
070-00102
070-00103
Wire Range
20, 22, 24, 26
16, 18, 20
12, 14, 16
F
.24
.28
.28
Crimp Tool Data
Crimp Tool: M22520/5-01
Crimp Dies: M22520/5-102, -103
OR
Crimp Tool: M22520/10-01
Crimp Dies: M22520/10-103, -104
OR
Crimp Tool: M22520/37-01
Crimp Dies: None
Misc. Backshells
and Accessories
.510 (12.95) .245 (6.22)
.490 (12.45) .225 (5.72)
.585 (14.86) .280 (7.11)
.565 (14.35) .260 (6.60)
.585 (14.86) .280 (7.11)
.565 (14.35) .260 (6.60)
ASSEMBLY INSTRUCTIONS
Step A
1.
Strip wires per Table II. Ends must be cut cleanly and at right angles to the
axial plane of the wire. The wire must not be deformed while making cuts.
Jacket
F
Center
Conductor
Step B
1.
Slide Insulation Sleeve onto one of the wires
Insulation
Sleeve
Step C
1.
2.
Insert one wire into barrel of crimp splice and crimp using crimp tool and dies listed in Table II.
Repeat for second wire.
Step D
1.
2.
Insulation
Sleeve
Wire 1
Crimp Splice
Wire 2
Slide Insulation Sleeve over the splice until centered.
Apply heat using acceptable heat source for military equipment as qualified by the services for Class 2 splices.
Sealing rings shall melt and insulation sleeve shall seal around crimp splice and wires.
© 2013 Glenair, Inc.
Dimensions in inches (millimeters) and are subject to change without notice.
U.S. CAGE Code 06324
Printed in U.S.A.
GLENAIR, INC.
•
1211 AIR WAY
•
GLENDALE, CA 91201-2497
•
818-247-6000
•
FAX 818-500-9912
www.glenair.com
G-18
E-Mail: sales@glenair.com