SBE
®
80 / SBO
®
60 Connectors
- up to 80 Amps
SBE
®
and SBO
®
connectors build on the capability of
the two pole SB
®
connectors by offering up to 8 auxiliary
power / signal contacts along with an IEC 60950 touch
safe housing. The center of the main connector features
a connector holder for either: two PP15-45, two PPMX, or
APP’s innovative 1x4 auxiliary connector.
• Touch Safe Interface
Minimizes potential contact with live circuits per IEC 60950
• Up to 8 Last Mate / First Break Auxiliaries
Enables intelligent power switching, CAN and interlock loop
circuitry, as well as power up to 20 amps per pole
Allows UL rated currents up to 80 amps per pole
• Silver Plated Wire Contacts up to #4 (25 mm²)
| SBE
®
80 / SBO
®
60 ORDERING INFORMATION |
The smallest size of SBE
®
, X, O style housing. SBE
®
80 and SBO
®
60 housings of the same
Voltage Color Code can be mated but is not recommended as it invalidates UL approvals for
SBO
®
60. SBO
®
60 housings do not meet EN1175-1 requirements for industrial trucks.
Description
Minimum Quantity ....
Yellow
Orange
Red
Gray
White
----- SBE
®
80 Part Numbers -----
400
25
SBE80YEL-BK SBE80YEL
SBE80ORN-BK SBE80ORN
SBE80RED-BK
SBE80RED
SBE80GRA-BK SBE80GRA
N/A
N/A
----- SBO
®
60 Part Numbers -----
400
25 ......
SBO60YEL-BK
SBO60YEL
SBO60ORN-BK SBO60ORN
SBO60RED-BK
SBO60RED
N/A
N/A
SBO60WHT-BK SBO60WHT
SBE
®
80 / SBO
®
60 Housings
Mated Length
[ 112.2 ]
4.42
SBE
®
80 / SBO
®
60
SECTION 3
Side View
[ 26.3 ]
1.03
Top View
[ 58.9 ]
2.32
[ 46.0 ]
1.81
SBE
®
80 / SBO
®
60 Silver Plated Primary Power Wire Contacts
Use two silver plated contacts per housing for the best electrical performance and
durability up to 10,000 mating cycles. See reducing bushings in accessory
section for smaller wire size
[ 69.6 ]
2.74
[ 5.1 ]
0.20
[ 49.5 ]
1.95
[ 14.6 ]
0.58
Dimensions
Mating
-A-
-B-
AWG mm² Force - Loose Piece Part Numbers -
inches mm
inches mm
Minimum Quantity ...........
1,000
100
...................................................
4
25 Low
1339G4-BK
1339G4 *
0.28
7.11 0.35 9.0
6
16
High
1339G1-BK
1339G1 *
0.22
5.59 0.29
7.3
* Sold as pairs. 2 parts shipped for every 1 part ordered.
[ 39.4 ]
1.55
B
[ 13.0 ]
0.51
[ 7.6 ]
0.30
A
© 2018 Anderson Power Products, Inc. All rights reserved. APP®, Anderson Power Products®, A®, SBE®, SBO®, SBX®, Powerpole® and the APP Logo are registered trademarks of
Anderson Power Products, Inc.
All Data Subject To Change Without Notice
www.andersonpower.com
- 87 -
| SBE
®
80 / SBO
®
60 CONNECTOR SPECIFICATIONS |
Current Rating Amperes ¹
Primary Power (6 AWG)
Powerpole
®
Auxiliary (12 AWG)
1x4 Auxiliary (12 AWG)
PPMX Auxiliary (20 AWG)
Voltage Rating AC/DC
Primary Power
Powerpole
®
Auxiliary
1x4 Auxiliary
PPMX Auxiliary
Dielectric Withstanding Voltage Primary Power
Volts AC
Avg. Mated Contact Resistance Milliohms ¹
1 1/4” of #6 AWG wire
Electrical
Mechanical
SBO60
70
20
20
7 UL
UL 1977
600
600
200
300
SBE80
80
20
20
5 CSA
EN1175-1
150
4
150
4
Wire Size Range
Power Contacts
Auxiliary Contacts
Max. Wire Insulation Diameter
Power Contacts
Powerpole
®
Auxiliary
1x4 Auxiliary
Operating Temperature ²
SBO
®
and SBE
®
Housings
Mating Cycles No Load by Plating
Power Contacts
Powerpole
®
Auxiliary
1x4 Auxiliary
PPMX Auxiliary
AWG
6 to 4
24 to 10
in.
0.440
0.175
0.140
°F
-4° to 221°
Silver (Ag)
10,000
10,000
mm²
16 to 25
0.25 to 5.3
mm
11.200
4.450
3.600
°C
-20° to 105°
Gold (Au)
2,200
0.200
10,000
5,000
Hot Plug Current Rating Amperes - 250 cycles at 120V DC
Power
60A
30A
Powerpole
®
Auxiliary
1x4 Auxiliary
5A
Materials
Avg. Mating / Unmating Force
Main Connector Housing
Per Powerpole
®
Connector
Per Contact in 1x4 Auxiliary
Per PPMX Housing
Min. Contact / Spring Retention Force
Power Standard Housing
Powerpole
®
Housing
1x4 Auxiliary Housing
PPMX Housing
Lbf.
16
5
0.7
4.50
Lbf.
50
25
10
12
N
70
22
3.0
20.00
N
222
111
44.5
53
Housing
SBE
®
/ SBO
®
& 1x4 Auxiliary Housing
Powerpole
®
Plastic Resin
Contact Retention Spring
Housing Flammability Rating
UL94
Glow Wire - SBE80 Only
Power & Powerpole
®
Contact
1x4 Auxiliary Contacts
Pin
Socket
Socket Body
Retention Clip
PPMX Contacts
Contact Termination Methods
Crimp ³
Hand Solder
Polycarbonate / PBT blend
Polycarbonate
Stainless Steel
SBE
®
80 / SBO
®
60
SECTION 3
V-0
960°C (GWFI) / 800°C (GWIT)
Silver Plated Copper Alloy
Copper alloy, Au over Ni
BeCu, Au over Ni
Copper alloy, Sn bright over Ni
Stainless Steel
Gold Plated Copper Alloy
NOTE 1: See IEC 60664-1 for working voltage.
NOTE 2: Amp ratings are stated per position and based on all positions being fully
loaded.
¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP
recommended tooling, and a 25°C ambient temperature. UL rating not to exceed
the maximum operating temperature. CSA rating below a 30°C temperature rise.
Only SBO
®
60 has UL recognition.
² Limited by the thermal properties of the connector plastic housing.
³ Use APP recommended tooling only. Alternate tools may adversely affect the
performance of our connectors along with UL and CSA recognition.
4
Voltage capability of SBE
®
housings is identical to SBO
®
, but derated to meet
EN1175-1 requirements.
| IEC INFORMATION |
Connector
Series
SBE®80
Creepage/Clearance Material
Configurations per IEC 60950-1
Group
Unmated
Mated
4.23 mm
7.9 mm
IIIa
NOTE 3: Refer to the Constructional Data form for additional
information on our website., www.andersonpower.com
Protection
Touch Safety Main Connector Housing
IEC 60950
Pass
IEC 60529
IP20
- 88 -
www.andersonpower.com
All Data Subject To Change Without Notice
| SBE
®
80 / SBO
®
60 CONNECTOR TEMPERATURE CHARTS|
Temperature rise charts are based on a 25°C ambient temperature.
For Temperature Rise Above 60°C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website.
Current - Temperature Derating per IEC 60512-5-2 Test 5B
SBE
®
80 / SBO
®
60
Temperature Rise at Constant Current
60
Temperature Rise
Above Ambient (°C)
50
40
30
20
10
0
0
125
Ambient Temperature (°C)
SBE
®
80 / SBO
®
60
Derating vs. Ambient Temperature
100
75
50
10
20 30 40 50 60 70
Amperes Applied
6 AWG
10 AWG
8 AWG
12 AWG
80 90
25
0 10 20 30 40 50 60 70 80 90 100
Amperes Applied
6 AWG
10 AWG
8 AWG
12 AWG
| SBE
®
80 / SBO
®
60 ACCESSORIES |
Clamps are made out the same chemical resistant PBT material that is used in the SBE
®
housings.
Clamp holds the cable between the clamp piece and the connector housing. Screws must be
ordered separately for part numbers starting with “113”.
Description
-------------------------------- Part Numbers --------------------------------
Minimum Quantity ...................
100
25
.....................
Red Clamp and Hardware Kit -
SBE80CLPRED or SBO60CLPRED
Red Clamp Only
113953P1
-
Screws (2 per clamp)
H1120P42 (Individual)
-
SBE
®
80 / SBO
®
60
SECTION 3
Cable Clamps
Cable Clamp
Handles are made out the same chemical resistant PBT material that is used in the SBE
®
housings. (2)
screws and (2) nuts are required to attach each handle.
Description
-------------------------------------- Part Numbers --------------------------------------
Minimum Quantity ....................
500
100
25
.....................
Red Handle and Hardware Kit -
-
SBE80HDLRED or SBO60HDLRED
Red Handle Only
113952P1
-
-
Hardware Bag
-
-
105G13
M5 x 35mm Screws
-
113715P4
-
M5 Nut
-
113716P3
-
“T” Handle
Handle
Powerpole
®
auxiliary connectors are rated up to 30 amps 600 volts and can be used
for auxiliary power, control or sensing. The auxiliary kit includes (1) each black and
red Standard Powerpole
®
housing, (2) contacts, (2) zip cable straps, and (2) retaining pins.
Description
Minimum Quantity ............
Powerpole
®
Auxiliary Kit
Black Powerpole
®
Housing
Red Powerpole
®
Housing
#16 to #12 Contact
Retaining Pin
---- Part Numbers ----
200
25 ...
-
6344
1327G6
-
1327
-
1331
-
-
-
Powerpole
®
Auxiliary
All Data Subject To Change Without Notice
www.andersonpower.com
- 89 -
The unique 1x4 auxiliary connector allows up to 4 auxiliary circuits up to 20 amps 200 volts
each in SBE
®
, SBO
®
, & SBX
®
housings. The genderless design holds two each of the gold plated
pin & socket contacts. This innovation allows the very durable and cost effective design
of SBE
®
,O,X connectors to substitute for DIN 43589-1 applications where 4 auxiliary contacts
are required. Multiple pin lengths allow the further benefit of sequencing between circuits.
(2) Retaining pins are required to hold the auxiliary housing in place. Auxiliary Kits include
(1) Auxiliary Housing, (2) Standard Length Pin Contacts, and (2) Socket Contacts,
(2) Retaining Pins and (1) Retaining Clip.
Description
AWG
mm²
---------------- Part Numbers ----------------
Minimum Quantity ............................................
1,000
250
25 ...
1x4 Auxiliary Kit
12
4
-
-
441G3
1x4 Auxiliary Kit
16 to 14
1.5 to 2.5
-
-
441G1
1x4 Auxiliary Kit
20 to 16
0.75 to 1.5
-
-
441G2
1x4 Auxiliary Housing Contacts Sold Separately 3-5956P1
444G1
-
1x4 Auxiliary Connector
[ 8.4 ]
0.33
Socket
Locations
[ 10.9 ]
0.43
[ 3.8 ]
0.15
[ 41.3 ]
1.62
Pin Contacts for 1x4 Auxiliary Connector
Description
AWG
mm²
Minimum Quantity ....................................................
Standard Length 7.7mm 12
2.5
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
24 to 20 0.50 to 0.75
Pre-Mate 9.3mm
12
2.5
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
24 to 20 0.50 to 0.75
Post-Mate 6.4mm
12
2.5
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
24 to 20 0.50 to 0.75
Gold plated contacts are available in 4 lengths to allow sequencing of circuits.
----------------- Part Numbers ----------------
500
50 ...........
PM16P12S30
PM16P12S30-50
PM16P1416S30
PM16P1416S30-50
PM16P1620S30
PM16P1620S30-50
PM16P2024S30
PM16P2024S30-50
PM16P12A30
-
PM16P1416A30
-
PM16P1620A30
-
PM16P2024A30
-
PM16P12C30
-
PM16P1416C30
-
PM16P1620C30
-
PM16P2024C30
-
ID
Retention Clip
[ 1.60 ]
Ø 0.06
L1
L
SBE
®
80 / SBO
®
60
SECTION 3
Auxiliary Pin
Contact Lengths
Standard Length 7.7mm
Pre-Mate 9.3mm
Post-Mate 6.4mm
- L - - L1 -
in.
mm
in.
mm
0.77 19.6 0.30 7.7
0.83 21.2 0.37 9.3
0.72 18.3 0.25 6.4
Socket Contacts for 1x4 Auxiliary Connector
Description
AWG
mm²
Minimum Quantity ..................................
Socket Contact 12
2.5
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
24 to 20 0.50 to 0.75
Selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles.
-------------------- Part Numbers -------------------
500
50
.............
PM16S12S32
PM16S12S32-50
PM16S1416S32 PM16S1416S32-50
PM16S1620S32 PM16S1620S32-50
PM16S2024S32 PM16S2024S32-50
[ 19.6 ]
0.77
Auxiliary Socket Contacts
Crimp Barrel ID
Wire Gauge
#24 / 20
[ 2.6 ]
0.10
#20 / 16
#16 / 14
#12
in.
0.04
0.07
0.08
0.10
mm.
1.1
1.7
2.1
2.6
ID
Retention
Clip
Socket
Insert
PPMX Auxiliary Connector
The PPMX auxiliary connector allows up to 8 auxiliary circuits to be used in the SBE
®
, SBO
®
, & SBX
®
housings. There are 4 auxiliary circuits per PPMX connector and two PPMX housings fit into the
auxiliary port in the main connector housing. Rated up to 7 amps 300 volts per contact, the
genderless design holds two each gold plated pin & socket contacts. This innovation allows the very
durable and cost effective equipment design of SBE
®
, O, X connectors to be used for applications
requiring up to 8 battery monitoring or vehicle communication circuits. (2) Retaining pins or
(1) Retaining clip is required to hold the auxiliary housing in place.
Auxiliary Kits include (1) Auxiliary Housing, (2) Pin Contacts, and (2) Socket Contacts.
Description
AWG
mm²
Minimum Quantity .................................................
PPMX Auxiliary Kit
24 to 20 0.50 to 0.25
1x4 Auxiliary Housing Contacts Sold Separately
* No extraction tool required for contact removal.
------------- Part Numbers -------------
1,000
100
25 .....
-
4850G6
-
4827G6-BK
-
4827G6
4803G3
4827G6
4802G3
Socket Locations
- 90 -
www.andersonpower.com
All Data Subject To Change Without Notice
Pin & Socket Contacts for PPMX Auxiliary Connector
Description
AWG
mm²
Minimum Quantity ...............................................
Pin Contacts
24 to 20 0.50 to 0.25
Socket Contacts
24 to 20 0.50 to 0.25
Gold plated contacts are ideal for signal or low power use with durability up to 5,000 mating cycles.
------ Part Numbers ------
2,000
50 ...
4803G3-BK 4803G3
4802G3-BK 4802G3
4802G3
4803G3
NOTE: Contacts sold individually, not sold as a set of two.
SBE
®
Air Tubes
Air tubes fit into SBE
®
housings to allow electrolyte circulation while charging the battery.
Genderless tube design allows the same part to be used on both sides. (2) Retaining pins
are required to hold the air tube in place. Retaining pins are included in Air Tube Kit.
Description
Minimum Quantity ....
Air Tube Kit, Black
Air Tube Only
------ Part Numbers -----
500
25 .......
-
6396G1
3-5798P1
-
Retaining Pins
Retaining pins are used to hold accessories in the auxiliary port in SBE
®
, SBO
®
, & SBX
®
housings.
Dimension “B” is +/- 0.015 in or 0.38 mm.
Dimensions
-A-
-B-
Description
--- Part Numbers --- inches
mm
inches
mm
Minimum Quantity ............ 1,000
100
..............................................................................
110G9-BK 110G9
0.093 / 0.099 2.36 / 2.51
0.85
21.59
For SBE
®
80 & SB0
®
60
B
A
SBE
®
80 / SBO
®
60
SECTION 3
Zip Cable Straps
Zip cable straps are used to secure auxiliary wires to the side of the main power cables.
Description
-- Part Number --
Minimum Quantity ....
1,000 ......
White
H1835P3
Use cable ties to secure auxiliary
contact leads to one of the main cables.
Retaining Pins
Male Dovetail
Powerpole
®
Housings With
Crimped Contacts.
Use with contact part number 1339G1 to allow a smaller wire to be used with the connector. Electrical capability
is derated with smaller wire.
Dimensions
- ID - - Length -
Contact Barrel Size Wire Size
--------- Part Numbers -------- inches mm Inches mm
Minimum Quantity .....................................................
3,000
1,000
100 ..................................................
#6 AWG [13.3 mm²] #8 AWG [8.4 mm²]
-
5912-BK 5912 0.18
4.57 0.45
11.43
#6 AWG [13.3 mm²] #12- 10 AWG [3.3- 5.3 mm²]
5910-BK
-
5910 0.14
3.56 0.47
11.94
#6 AWG [13.3 mm²] #16- 14 AWG [1.3- 2.1 mm²]
5913-BK
-
5913 0.09
2.29 0.47
11.94
Reducing Bushings
Length
ID
Wire Entrance
All Data Subject To Change Without Notice
2018-0054
DS-SBEO80-60 REV C6
www.andersonpower.com
- 91 -