Connector for Smart Storage Batteries
The SB
®
Smart is designed for applications where storage batteries
intelligently interact with the system. Two primary power positions
(up to 230 amps each) are combined with sixteen auxiliary power
/ signal positions (up to 15 amps each) into a single interconnect
solution. This allows one connection to be used to route high power
lines, low power lines, and signal circuits.
Unique to the SB
®
Smart is it’s selective keyed housings that
allow only mating between select connector halves. This prevents
motors from mating with chargers, chargers from mating with
chargers, or other undesirable connection scenarios.
• Selective Keyed Housings
SB
®
Smart
Battery
Unique keying feature only allows intended connector halves to mate
• Power and Auxiliary Contacts
Provides power up to 230 amps plus signal & low power in a single connector
Enables the power connector to also transmit signals for intelligent power
switching, battery monitoring, CAN communication, loop circuitry, and
other signal or power circuits up to 15 amps
Male auxiliary contacts available in 3 lengths
Satisfies multiple interconnect needs with one connection solution
• 16 Last-Mate First-Break Auxiliary Power / Signal Poles
Vehicle Device
• Sequencing of Auxiliary Contacts
• Wire and Busbar Connections
• Low Resistance Connection
Charger
- Silver plated power contacts are strongly forced together by stainless
steel springs
- Gold plated auxiliary contacts ensure signal quality or reliable power
• Hot Plug Capable Contacts
| ORDERING INFORMATION |
SB
®
Smart Housings
(Auxiliary Module Sold Separately)
- Power contacts are hot plug capable up to 60A at 120VDC
- Auxiliary contacts are hot plug capable up to 5A at 120VDC
Color
Housing Type / Marking
Mates With
--- Part Numbers ---
Minimum Quantity ……………......................….............…....
100
.........
Black
Battery BAT-G1
VEH-G2 & CHRG-G4
115158G1
Black
Vehicle / Device VEH-G2 BAT-G1
115158G2
Black
Charger CHRG-G4
BAT-G1
115158G4
Top View
+ 0.012
- 0.005
+ 0.30
Ø 4.43 - 0.13
0.174
[ 0.60 ] [ 0.97 ]
15.3 24.7
[ 1.181 ± .005 ]
30.00 ± 0.13
Side View
Mated Pairings Illustrations
115158G2
115158G1
[ 0.16 ]
2X Ø 4.0
[ 0.039 ± 0.005 ]
1.00 ± 0.13
[ 0.087 ± 0.005 ]
2.20 ± 0.13
[ 0.66 ]
16.7
[ 1.67 ]
42.5
[ 3.15 ]
80.0
[ 2.39 ]
60.7
[ 0.28 ]
Ø 7.2
[ 1.32 ]
33.5
[ 1.53 ]
38.8
115158G4
SB
®
Smart Silver Plated Wire Contacts
Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles.
New contacts for #1 to 1/0 AWG (35 to 50 mm²) offer extended capability in the same housings.
Mating
AWG mm²
Force
-------- Loose Piece Part Numbers --------
Minimum Quantity ......
600
500
50
1/0
53.5
Low
1323G2-BK
-
1323G2
1
42.4
Low
1323G1-BK
-
1323G1
2
33.6
High
-
1319-BK
1319
4
21.1
High
-
1319G4-BK 1319G4
6
13.3
High
-
1319G6-BK 1319G6
-A-
-B-
inches mm inches mm
..................................................
0.52
13.21 0.44 11.18
0.47
11.94 0.39 9.91
0.44
11.18 0.22 5.59
0.44
11.18 0.30 7.62
0.44
11.18 0.34 8.64
[ 21.3 ]
0.84
B
A
[ 50.8 ]
2.0
[ 10.4 ]
0.41
SB
®
Smart Silver Plated Busbar Contacts
Use 2 busbar contacts per housing to provide a quick disconnect input or
output busbar connection. Busbar contacts are for mating with wire contacts only.
Part number 120BBS includes lock nuts. Locknuts must be ordered separately
for B01997P1.
Mating
Type
Thread Force ------------ Loose Piece Part Numbers ------------
Minimum Quantity ..............
1,000
300
20
10 .....
Busbar
#10-24 High
-
B01997P1
-
120BBS
Lock Nut #10-24
-
H1216P8
-
110G54
-
See Busbar contact drawing on
website for further detail.
[ 77.0 ]
3.03
[ 9.5 ]
0.38
[ 2.5 ]
0.10
#10 - 24 THD
[ 11.1 ]
0.44
Reducing Bushings
Use with contact part number 1319-BK or 6811G6-BK to allow a smaller wire to be used
with the connector. Electrical capability is derated with smaller wire.
Dimensions
- ID -
--------- Part Numbers --------- inches mm
2,000
1,000
100 ......................
5919-BK
-
5919 0.28 7.11
-
5920-BK 5920 0.23 5.84
5921-BK
-
5921 0.18 4.57
Contact Barrel Size
Wire Size
Minimum Quantity ...................................................
#2 AWG [33.6 mm²]
#4 AWG [21.2 mm²]
#2 AWG [33.6 mm²]
#6 AWG [16 mm²]
#2 AWG [33.6 mm²]
#10 - 8 AWG [5.3 - 8.4 mm²]
[ 21.4 ]
0.84
ID
Wire Entrance
SB
®
Smart Auxiliary Module
Color
Number of Positions
Minimum Quantity ……………..
Black
8 Pins + 8 Sockets
- Part Number -
100 ......
3-6018P1
Pins
Sockets
[ 1.03 ]
26.2
Top View
[ 1.00 ]
25.3
Side View
[ 0.66 ]
16.8
[ 0.88 ]
22.3
Roll Pin
Part Number: 111812P16
(Sold Separately)
Auxiliary Contact Housing
Part Number: 3-6018P1
(Sold Separately)
Retaining Pins
Retaining pins are used to hold the auxiliary module in the SB
®
Smart housings.
Dimension “B” is +/- 0.01 in or 0.25 mm.
Dimensions
Description
- Part Number -
Minimum Quantity ...
100 ........
For SB
®
Smart
Auxiliary Module
111812P16
-A-
inches
0.099 / 0.106
2.51 / 2.69
- B-
mm
1.125 28.58
B
A
www.andersonpower.com
All Data Subject To Change Without Notice
Pin Contacts for 1x4 Auxiliary Connector
Description
AWG
mm²
Minimum Quantity ...............................................
Standard Length 7.7mm 12
2.5
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
24 to 20 0.50 to 0.75
Pre-Mate 9.3mm
12
2.5
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
24 to 20 0.50 to 0.75
12
2.5
Post-Mate 6.4mm
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
24 to 20 0.50 to 0.75
Gold plated contacts are available in 3 lengths to allow sequencing of circuits.
--------------- Part Numbers -----------------
500
50 ...........
PM16P12S30
PM16P12S30-50
PM16P1416S30 PM16P1416S30-50
PM16P1620S30 PM16P1620S30-50
PM16P2024S30 PM16P2024S30-50
PM16P12A30
PM16P12A30-50
PM16P1416A30 PM16P1416A30-50
PM16P1620A30 PM16P1620A30-50
PM16P2024A30 PM16P2024A30-50
PM16P12C30
PM16P12C30-50
PM16P1416C30 PM16P1416C30-50
PM16P1620C30 PM16P1620C30-50
PM16P2024C30 PM16P2024C30-50
Retention Clip
ID
[ 1.60 ]
Ø 0.06
L1
L
Auxiliary Pin
Contact Lengths
Standard Length 7.7mm
Pre-Mate 9.3mm
Post-Mate 6.6mm
-L-
in.
mm
0.77 19.6
0.83 21.2
0.72 18.3
- L1 -
in.
mm
0.30 7.7
0.37 9.3
0.25 6.4
Socket Contacts for 1x4 Auxiliary Connector
Description
AWG
mm²
Minimum Quantity ..................................
Socket Contact
12
2.5
16 to 14 1.0 to 1.5
20 to 16 0.75 to 1.0
24 to 20 0.50 to 0.75
Selectively gold plated contacts offer low resistance and durability up to 10,000 mating cycles.
-------------------- Part Numbers -------------------
500
50
.............
PM16S12S32
PM16S12S32-50
PM16S1416S32 PM16S1416S32-50
PM16S1620S32 PM16S1620S32-50
PM16S2024S32 PM16S2024S32-50
[ 19.6 ]
0.77
ID
Retention
Clip
Socket
Insert
[ 2.6 ]
0.10
Auxiliary Socket Contacts
Crimp Barrel ID
Wire Gauge
#24 / 20
#20 / 16
#16 / 14
#12
in.
0.04
0.07
0.08
0.10
mm.
1.1
1.7
2.1
2.6
| SPECIFICATIONS |
Electrical
Mechanical
1
Current Rating (Amperes)
Primary Contacts
Auxiliary Contacts
Operating Temperature
2
PC Housing
Voltage Rating (AC/DC)
230
15
°C
-20° to 105°
°F
-4° to 221°
600
2,200
Contact Wire Range
Primary Power
(AWG) 10 to 1/0
(mm²) 5.3 to 53.5
(in)
(mm)
0.65
16.25
0.136
(lbf)
(N)
60
267
10,000
250 @ 50A
(lbf)
(N)
82
365
Auxiliary Power
#24 to #12***
0.25 to 3.3***
0.12
3.2
3.00
18
80
10,000
250@ 5A
MAX Wire Insulation Diameter
AVG Contact Resistance (milli-ohms)
3
AVG Contact Retention Force
Dielectric Withstanding Voltage (AC)
Standard Housing
Flammability Rating
Wire Power Contact
PCB Power Contact
Auxiliary Pin
Auxiliary Socket
Auxiliary Socket Body
Materials
Mating Cycles (no load)
PC
UL94 V-0
Copper alloy, silver plate
Copper alloy, tin plate
Copper alloy, Au over Ni
BeCu, Au over Ni
Copper alloy, Sn Bright over NI
Mating Cycles (hot plug @ 120V)
Connector AVG Connect / Disconnect
¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP
®
recommended tooling, and
a 25°C ambient temperature.
² Limited by the thermal properties of the connector plastic housing.
³ Use APP
®
recommended tooling only. Alternate tools may adversely affect the performance of our connectors.
All Data Subject To Change Without Notice
www.andersonpower.com
| TEMPERATURE CHARTS |
60
50
Temperature (°C)
Amperers
40
30
20
10
0
0
50
1/0 AWG
4 AWG
100
150
1 AWG
6 AWG
200
250
2 AWG
Temperature (°C)
100
SB
®
Smart
Temperature Rise at Constant Current
125
SB
®
Smart
Derating vs. Ambient Temperature
3250
3000
2750
2500
2250
2000
1750
1500
1250
1000
750
500
250
0
SB
®
Smart
In-Rush Current
75
50
25
Amperes Applied
0
50
100 150
200
Amperes Applied
1 AWG
6 AWG
250
300
0
2
2 AWG
4
6
8
10
12
Time (Seconds)
2 AWG
4 AWG
6 AWG
Based on a 40°C temperature rise.
................................................................................................................................................................................................................................................................................
SB
®
Smart
SB
®
Smart
Derating vs. Ambient Temperature
Temperature Rise at Constant Current
with 5 Amp Auxiliary Current
with 5 Amps Auxiliary Current
125
60
50
Temperature (°C)
40
30
20
10
0
25
0
50
100
150
Amperes Applied
1 AWG
200
250
2 AWG
0
50
100
150
200
Amperes Applied
1 AWG
250
2 AWG
Temperature (°C)
1/0 AWG
4 AWG
100
75
50
1/0 AWG
1/0 AWG
| TOOLING INFORMATION |
W ire Size
Loose Piece Part Numbers
Tin
Plating
Silver
Plating
Lo o s e P i e c e C ont act C r i mp Tool
Pneumatic
Hand
Bench
Tool or
Tool
+ Die
Number
+ Locator of Crimps
AWG
mm²
PP120
1/0
#1
#2
#4
#6
53.5
42.4
33.6
21.2
13.3
N/A
1323G2
1323G1
1319
1319G4
1319G6
1368
1387G1
1388G4
1388G3
1389G4
Single
NOTE: See website for the most current information.
W ire Size
Auxiliary Contact
Part Number
All Crimp Pins
All Crimp Sockets
* TP0001 and TM0001 tools require locators TL0001 for Pins and TL0002 for Sockets.
NOTE: See website for the most current information.
All data Subject To Change Without Notice
15408
DS-SMART REV 01
AWG
mm²
APP Hand Tool w/
Integral Locator
O
R
Mil Std. Hand
Pneumatic
Tool*
Tool*
M22520/1-01
Number of Crimps
O
TP0001
R
Locator for:
TM0001 &
TP0001
TL0001
#12 / 24
2.5 / 0.25
PM1000G1
TM0001
Single
+
TL0002
HEADQUARTERS:
Anderson Power Products
®
, 13 Pratts Junction Road, Sterling, MA 01564-2305 USA T:978-422-3600 F:978-422-0128
EUROPE:
Anderson Power Products
®
Ltd., Unit 3, Europa Court, Europa Boulevard, Westbrook, Warrington, Cheshire, WA5 7TN United Kingdom T: +44 (0) 1925 428390 F: +44 (0) 1925 520203
ASIA / PACIFIC:
IDEAL Anderson Asia Pacific Ltd., Unit 922-928 Topsail Plaza, 11 On Sum Street, Shatin N.T., Hong Kong T:+(852) 2636 0836 F:+(852) 2635 9036
CHINA:
IDEAL Anderson Technologies (Shenzhen) Ltd., Block A8 Tantou Western Industrial Park, Songgang Baoan District, Shenzhen, PR. China 518105 T: +(86) 755 2768 2118 F: +(86) 755 2768 2218
TAIWAN:
IDEAL Anderson Asia Pacific Ltd., Taiwan Branch, 4F.-2, No.116, Dadun 20th St., Situn District, Taichung City 407, Taiwan (R.O.C.) T: +(886) 4 2310 6451 F:+(886) 4 2310 6460
www.andersonpower.com
Mouser Electronics
Authorized Distributor
Click to View Pricing, Inventory, Delivery & Lifecycle Information:
Anderson Power Products
:
115158G4
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