E
Approved
Approved
Prepared (also subject responsible if other)
Prepared (also subject responsible if other)
No.
Ericsson Internal
Ericsson Internal
TABLE OF CONTENTS
PRODUCT SPECIFICATION
No.
1 (1)
(5)
1
SEC/S
EZHIXZH
Kevin Zhou
SEC/D (Julia You)
SEC/S Kevin Zhou
BMR454 series
Fully
regulated Intermediate
Input 36-75 V, Output up to
40
A / 240 W
Key Features
Checked
Checked
Date
1/1301- BMR 454 Uen
Technical Specification
Rev
Reference
Date
Rev
Reference
EN/LZT 146
404
R8A
October
2016
2012-08-09
Bus Converters
D
2012-06-15
© Ericsson AB
H
•
Industry standard five pin Eighth-brick
58.4 x 22.7 x 10.2 mm (2.30 x 0.89 x 0.40 in.)
•
Optional digital PMBus interface
•
Fully regulated intermediate bus converter
•
High efficiency, typ. 95.5% at 12 Vout half load
•
+/- 2% output voltage tolerance band
•
1500 Vdc input to output isolation
•
2.5
million hours MTBF
•
Optional baseplate
•
ISO 9001/14001 certified supplier
•
PMBus Revision 1.1 compliant
•
•
•
•
•
•
•
Power Management
Configurable soft start/stop
Precision delay and ramp-up
Voltage sequencing and margining
Voltage/current/temperature monitoring
Wide output voltage range
Configurable protection features
Synchronization
Safety Approvals
Design for Environment
Meets requirements in high-
temperature lead-free soldering
processes
Contents
Ordering Information
General Information
Safety Specification
Absolute Maximum Ratings
Functional Description
Electrical Specification
3.3 V, 40 A / 132 W
5 V, 38 A / 190 W
9 V, 20 A / 180 W
12 V, 20 A / 240 W
12 V, 20 A / 240 W
EMC Specification
Operating Information
Thermal considerations
Connections
PMBus communications
Mechanical Information
Soldering Information
Delivery Information
Product Qualification Specification
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............................................................. 4
............................................................. 5
............................................................. 6
BMR 454 0002/003............................... 7
BMR 454 0002/004............................. 10
BMR 454 0000/002............................. 13
BMR 454 0000/001............................. 16
BMR 454 0004/005............................. 19
........................................................... 22
........................................................... 23
........................................................... 26
........................................................... 27
........................................................... 28
........................................................... 31
........................................................... 34
........................................................... 35
........................................................... 37
E
Technical Specification
BMR454 series
Fully regulated Intermediate Bus Converters
Input 36-75 V, Output up to
40
A / 240 W
Ordering Information
Product program
BMR4540002/003
BMR4540002/004
BMR4540000/002
BMR4540000/001
BMR4540004/005
Output
3.3 V / 40 A, 132 W
5 V / 38 A, 190 W
9 V / 20 A, 180 W
12 V / 20 A, 240 W (Vin 40-75V)
12 V / 20 A, 240 W (Vin 36-75V)
EN/LZT 146
404
R8A
October
2016
© Ericsson AB
2
Example: Product number BMR4542000/002 equals an Through hole mount
lead length 3.69 mm (cut), open frame, digital interface with 9 V standard
configuration variant.
For application specific configurations contact your local Ericsson Power
Modules sales representative.
General Information
Reliability
The failure rate (
λ
) and mean time between failures
(MTBF= 1/
λ
) is calculated at max output power and an
operating ambient temperature (T
A
) of +40°C. Ericsson
Power Modules uses Telcordia SR-332 Issue 2 Method 1 to
calculate the mean steady-state failure rate and standard
deviation (
σ
).
Telcordia SR-332 Issue 2 also provides techniques to
estimate the upper confidence levels of failure rates based
on the mean and standard deviation.
Product Number and Packaging
BMR454 n
1
n
2
n
3
n
4
/n
5
n
6
n
7
Options
Mechanical
pin option
Mechanical
option
Hardware
option
Configuration
file
Optional
designation
n
1
Description
0 = Standard pin length 5.33 mm
2 = Lead length 3.69 mm (0.145 in.)
3 = Lead length 4.57 mm (0.180 in.)
4 = Lead length 2.79 mm (0.110 in.) (cut)
0 = Open frame
1 = Baseplate
00 = 8.1-13.2Vout with digital interface
01 = 8.1-13.2Vout without digital interface
02 = 3-6.7Vout with digital interface
03 = 3-6.7Vout without digital interface
04 = 12Vout with digital interface
05 = 12Vout without digital interface
001 = 12 V Standard configuration (Vin 40-75V,
available only for n3 n4 = 00 or 01)
002 = 9 V Standard configuration
003 = 3.3 V Standard configuration
004 = 5 V Standard configuration
005 = 12 V Standard configuration (Vin 36-75V,
available only for n3 n4 = 04 or 05)
007 = 9V with positive RC logic configuration
008 = 12V with positive RC logic configuration
(Vin
40-75V, available only for n3 n4 = 00 or 01)
009 = 3.3V with positive RC logic configuration
010 = 5V with positive RC logic configuration
011 = 12V with positive RC logic configuration
(Vin
36-75V, available only for n3 n4 = 04 or 05)
xxx = Application Specific Configuration
Packaging
25 Through hole converters/tray, three
trays/box, PE foam dissipative
20 SMD converters/tray, five full tray/box,
Antistatic PPE
n
1
x
n
2
n
3
n
4
/
/
n
5
n
6
n
7
x
x
x
/
/
/
x
x
x
Mean steady-state failure rate,
λ
394 nFailures/h
Std. deviation,
σ
61 nFailures/h
MTBF (mean value) for the BMR454 series = 2.5 Mh.
MTBF at 90% confidence level = 2.1 Mh
Compatibility with RoHS requirements
The products are compatible with the relevant clauses and
requirements of the RoHS directive 2011/65/EU and have a
maximum concentration value of 0.1% by weight in
homogeneous materials for lead, mercury, hexavalent
chromium, PBB and PBDE and of 0.01% by weight in
homogeneous materials for cadmium.
Exemptions in the RoHS directive utilized in Ericsson
Power Modules products are found in the Statement of
Compliance document.
Ericsson Power Modules fulfills and will continuously fulfill
all its obligations under regulation (EC) No 1907/2006
concerning the registration, evaluation, authorization and
restriction of chemicals (REACH) as they enter into force
and is through product materials declarations preparing for
the obligations to communicate information on substances
in the products.
Quality Statement
The products are designed and manufactured in an
industrial environment where quality systems and methods
like ISO 9000, Six Sigma, and SPC are intensively in use to
boost the continuous improvements strategy. Infant
mortality or early failures in the products are screened out
and they are subjected to an ATE-based final test.
Conservative design rules, design reviews and product
qualifications, plus the high competence of an engaged
work force, contribute to the high quality of the products.
n
2
n
3
n
4
n
5
n
6
n
7
E
Technical Specification
BMR454 series
Fully regulated Intermediate Bus Converters
Input 36-75 V, Output up to
40
A / 240 W
Warranty
Warranty period and conditions are defined in Ericsson
Power Modules General Terms and Conditions of Sale.
Limitation of Liability
Ericsson Power Modules does not make any other
warranties, expressed or implied including any warranty of
merchantability or fitness for a particular purpose
(including, but not limited to, use in life support
applications, where malfunctions of product can cause
injury to a person’s health or life).
© Ericsson AB 2012
The information and specifications in this technical
specification is believed to be correct at the time of
publication. However, no liability is accepted for
inaccuracies, printing errors or for any consequences
thereof. Ericsson AB reserves the right to change the
contents of this technical specification at any time without
prior notice.
EN/LZT 146
404
R8A
October
2016
© Ericsson AB
3
E
Technical Specification
BMR454 series
Fully regulated Intermediate Bus Converters
Input 36-75 V, Output up to
40
A / 240 W
Safety Specification
General information
Ericsson Power Modules DC/DC converters and DC/DC
regulators are designed in accordance with the safety
standards IEC 60950-1, EN 60950-1 and UL 60950-1
Safety of Information Technology Equipment.
IEC/EN/UL 60950-1 contains requirements to prevent injury
or damage due to the following hazards:
•
•
•
•
•
•
Electrical shock
Energy hazards
Fire
Mechanical and heat hazards
Radiation hazards
Chemical hazards
EN/LZT 146
404
R8A
October
2016
© Ericsson AB
4
circuit on the input source, this fuse will provide the
following functions:
•
Isolate the fault from the input power source so as not
to affect the operation of other parts of the system
•
Protect the distribution wiring from excessive current
and power loss thus preventing hazardous overheating
The DC/DC converter output is considered as safety extra
low voltage (SELV) if one of the following conditions is met:
•
The input source has double or reinforced insulation
from the AC mains according to IEC/EN/UL 60950-1
•
The input source has basic or supplementary insulation
from the AC mains and the input of the DC/DC
converter is maximum 60 Vdc and connected to
protective earth according to IEC/EN/UL 60950-1
•
The input source has basic or supplementary insulation
from the AC mains and the DC/DC converter output is
connected to protective earth according to
IEC/EN/UL 60950-1
Non - isolated DC/DC regulators
The DC/DC regulator output is SELV if the input source
meets the requirements for SELV circuits according to
IEC/EN/UL 60950-1.
On-board DC/DC converters and DC/DC regulators are
defined as component power supplies. As components
they cannot fully comply with the provisions of any safety
requirements without “conditions of acceptability”.
Clearance between conductors and between conductive
parts of the component power supply and conductors on
the board in the final product must meet the applicable
safety requirements. Certain conditions of acceptability
apply for component power supplies with limited stand-off
(see Mechanical Information for further information). It is
the responsibility of the installer to ensure that the final
product housing these components complies with the
requirements of all applicable safety standards and
regulations for the final product.
Component power supplies for general use should comply
with the requirements in IEC/EN/UL 60950-1
Safety of
Information Technology Equipment.
Product related
standards, e.g. IEEE 802.3af
Power over Ethernet,
and
ETS-300132-2
Power interface at the input to telecom
equipment, operated by direct current (dc)
are based on
IEC/EN/UL 60950-1 with regards to safety.
Ericsson Power Modules DC/DC converters and DC/DC
regulators are UL 60950-1 recognized and certified in
accordance with EN 60950-1. The flammability rating for all
construction parts of the products meet requirements for
V-0 class material according to IEC 60695-11-10,
Fire
hazard testing, test flames
– 50 W horizontal and vertical
flame test methods.
Isolated DC/DC converters
Galvanic isolation between input and output is verified in an
electric strength test and the isolation voltage (V
iso
) meets
the voltage strength requirement for basic insulation
according to IEC/EN/UL 60950-1.
It is recommended to use a slow blow fuse at the input of
each DC/DC converter. If an input filter is used in the circuit
the fuse should be placed in front of the input filter. In the
rare event of a component problem that imposes a short
E
Technical Specification
BMR454 series
Fully regulated Intermediate Bus Converters
Input 36-75 V, Output up to
40
A / 240 W
EN/LZT 146
404
R8A
October
2016
© Ericsson AB
5
Absolute Maximum Ratings
Characteristics
T
P1
T
S
V
I
V
iso
V
tr
V
RC
V Logic I/O
Operating Temperature (see Thermal Consideration section)
Storage temperature
Input voltage
Isolation voltage (input to output test voltage), see note 1
Input voltage transient (Tp 100 ms)
Remote Control pin voltage
SALERT, CTRL, SYNC, SCL, SDA, SA(0,1)
-0.3
-0.3
min
-40
-55
-0.5
typ
max
+125
+125
80
1500
100
18
3.6
Unit
°C
°C
V
Vdc
V
V
V
Stress in excess of Absolute Maximum Ratings may cause permanent damage. Absolute Maximum Ratings, sometimes referred to as no destruction limits, are
normally tested with one parameter at a time exceeding the limits of Output data or Electrical Characteristics. If exposed to stress above these limits, function and
performance may degrade in an unspecified manner.
Note 1: Isolation voltage (input/output to base-plate) max 750 Vdc.
Fundamental Circuit Diagram
+IN
Driver
+OUT
-OUT
-IN
Auxillary
Supply
Driver
Control
RC
RC isolation