Connection Systems
ASSEMBLY INSTRUCTIONS
MICRO 64 CONNECTOR ASSEMBLY
NOTE: PLEASE CONTACT YOUR DELPHI SALES
REPRESENTATIVE WITH ANY QUESTIONS OR
COMMENTS CONCERNING THESE ASSEMBLY
INSTRUCTIONS. COMPONENT P/N’S AND REPAIR TOOL
P/N’S ARE AVAILABLE FROM YOUR DELPHI SALES
ENGINEER.
Delphi Connections Systems
Page 1 of 11
01/02/2001
Note:
Assembly Instructions are provided for
reference
only, and are intended for use by skilled assembly technicians.
Personal injury, failure of the system to work as intended, and damage to the product may result from failure to follow the
assembly and disassembly techniques and/or use of tools other than those described. Always follow Assembly
Instructions thoroughly, and please contact Delphi Connection Systems for further assistance.
Connection Systems
ASSEMBLY INSTRUCTIONS
MICRO 64 CONNECTOR ASSEMBLY
CONNECTOR ASSEMBLY
COVER
SECONDARY LOCK
NOSE-PIECE
Delphi Connections Systems
Page 2 of 11
01/02/2001
Note:
Assembly Instructions are provided for
reference
only, and are intended for use by skilled assembly technicians.
Personal injury, failure of the system to work as intended, and damage to the product may result from failure to follow the
assembly and disassembly techniques and/or use of tools other than those described. Always follow Assembly
Instructions thoroughly, and please contact Delphi Connection Systems for further assistance.
Connection Systems
ASSEMBLY INSTRUCTIONS
MICRO 64 CONNECTOR ASSEMBLY
STEP 1:
BUILD CONNECTOR ASSEMBLY TO CONNECTOR
HOLDER.
STEP 2:
PLUG LEADS TO CONNECTOR ASSEMBLY PER PRINT.
WIRE LENGTHS:
WHEN ESTABLISHING WIRE LENGTHS,
THERE
MUST
BE NO TIGHT WIRES. WIRE LENGTHS
MUST
BE ESTABLISHED ACCORDING TO THE HARNESS BUILD
SEQUENCE.
PLUGGING SEQUENCE:
WHEN PLANNING HARNESS BUILD,
MICRO 64 TERMINALS MUST BE THE FIRST END PLUGGED
OF EACH LEAD. ADHERENCE TO PROPER CONNECTOR
FILL SEQUENCE IS REQUIRED TO AVOID UNDER-PLUGS
WHICH MAY CAUSE DAMAGE, UNSEATED TERMINALS AND
MISPLUGGED LEADS.
CAUTION: ASSEMBLY
OPERATORS
MUST NOT
DEVIATE
FROM THE ESTABLISHED PLUGGING ORDER.
PLUGGING TECHNIQUE:
TO AVOID BENDING THE
TERMINAL, GRIP THE LEAD NEAR THE BACK OF THE
TERMINAL. IT MAY BE NECESSARY TO RE-GRIP THE LEAD
A FEW TIMES DURING THE PLUGGING PROCESS TO AVOID
ANY TERMINAL DAMAGE. OPERATOR
MUST
USE
SIGNIFICANT CARE TO ENSURE THAT THE TERMINAL IS
PUSHED STRAIGHT INTO THE CAVITY.
CAUTION:
IF A TERMINAL BENDS DURING PLUGGING,
OPERATORS
MUST NOT
STRAIGHTEN, RESHAPE OR RE-
PLUG THE TERMINAL.
THE OPERATOR MUST PUSH THE TERMINAL TO THE
BOTTOM OF THE TERMINAL CAVITY, THEN TUG LIGHTLY
ON THE LEAD TO VERIFY THAT THE TERMINAL IS SEATED.
CAUTION:
IF THE LEAD DOES NOT SEAT PROPERLY OR IS
PLUGGED INTO THE WRONG CAVITY, REMOVE IT AND/OR
REPLACE THE LEAD AND/OR CONNECTOR.
Delphi Connections Systems
Page 3 of 11
01/02/2001
Note:
Assembly Instructions are provided for
reference
only, and are intended for use by skilled assembly technicians.
Personal injury, failure of the system to work as intended, and damage to the product may result from failure to follow the
assembly and disassembly techniques and/or use of tools other than those described. Always follow Assembly
Instructions thoroughly, and please contact Delphi Connection Systems for further assistance.
Connection Systems
RECOMMENDED PLUGGING SEQUENCE
Connector Holder Vertical
64 48 32 16
Plugging should be from right to left and from
bottom to top, for best visibility, access in
plugging.
49 33 17 1
WIRE DRESS
Connector Holder
Connector Holder
Horizontal
Horizontal
WIRE DRESS
WIRE DRESS
49
49
33
33
17
17
1
1
64
64
48
48
32
32
16
16
PLUG
PLUG
DIRECTION:
DIRECTION:
LEFT TO RIGHT,
LEFT TO RIGHT,
BOTTOM TO TOP.
BOTTOM TO TOP.
Plugging should be from left to right and from bottom
Plugging should be from left to right and from bottom
to top, for best visibility, access in plugging.
to top, for best visibility, access in plugging.
Delphi Connections Systems
Page 4 of 11
01/02/2001
Note:
Assembly Instructions are provided for
reference
only, and are intended for use by skilled assembly technicians.
Personal injury, failure of the system to work as intended, and damage to the product may result from failure to follow the
assembly and disassembly techniques and/or use of tools other than those described. Always follow Assembly
Instructions thoroughly, and please contact Delphi Connection Systems for further assistance.
Connection Systems
RECOMMENDED PLUGGING SEQUENCE
Horizontal Holder
WIRE DRESS
16
32
48
64
1
17
33
49
PLUG
DIRECTION:
Plugging should be from right to left and from
bottom to top, for best visibility, access in plugging.
RIGHT TO LEFT,
BOTTOM TO TOP.
Vertical Holder
WIRE DRESS
1 17 33 49
This is not a recommended holder position,
because the wire dress would be upward, and the
leads would be very difficult to route.
16 32 48 64
Delphi Connections Systems
Page 5 of 11
01/02/2001
Note:
Assembly Instructions are provided for
reference
only, and are intended for use by skilled assembly technicians.
Personal injury, failure of the system to work as intended, and damage to the product may result from failure to follow the
assembly and disassembly techniques and/or use of tools other than those described. Always follow Assembly
Instructions thoroughly, and please contact Delphi Connection Systems for further assistance.
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