NUMBER
TYPE
GS-12-446
TITLE
PRODUCT SPECIFICATIONS
PAGE
REVISION
Converged Metral® Header –HM1 versions
Straight and Right Angle Solder To BOARD and PIP
1 of 9
AUTHORIZED BY
DATE
B
22/05/2007
M LENOIR
CLASSIFICATION
UNRESTRICTED
1.0
OBJECTIVE
This specification defines the performance, test and reliability requirements of the Headers Straight and
Right Angle Solder to Board product HM1 versions.
2.0
SCOPE
This specification is applicable to the termination characteristics of the Metral HEADER, which provides a
separable, interconnect for printed circuit boards.
3.0
GENERAL
This document is composed of the following sections:
Paragraph
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
3.1
Title
OBJECTIVE
SCOPE
GENERAL
APPLICABLE DOCUMENTS
PERFORMANCE LEVELS
REQUIREMENTS
ELECTRICAL CHARACTERISTICS
MECHANICAL CHARACTERISTICS
ENVIRONMENTAL CONDITIONS
PACKAGING
Lead Free / RoHs informations
-All product where the part number ends in ‘LF’ meet the European Union directives and
other country regulations as described in GS-22-008.
-The part numbers that do not end in ‘LF’ meet all regulations except for Pb in SnPb plating.
Solder to Board Version
-The housing will withstand exposure to 260°C peak temperature for 5 seconds in a wave solder
application with a 1.60mm minimum thick board circuit. See application notes/procedures if they
are applicable
-Termination plating specification: 1.27µ mini Nickel under layer with 2.5µ to 7.5µ Pure TIN (matte)
-Packaging specification: see GS-14-920
Pin in Paste Version
-The housing will withstand exposure to 260°C peak temperature for.30 seconds in convection,
Infra red or Vapor reflow oven. See application notes/procedures if they are applicable
-Termination plating specification: 1.27µ mini Nickel under layer with 2.5µ to 7.5µ Pure TIN (matte)
-Packaging specification: see GS-14-920
Copyright FCI
Form E-3334
Rev F
GS-01-001
PDM: Rev:B
STATUS:
Released
Printed: Nov 28, 2010
.
NUMBER
TYPE
GS-12-446
TITLE
PRODUCT SPECIFICATIONS
PAGE
REVISION
Converged Metral® Header –HM1 versions
Straight and Right Angle Solder To BOARD and PIP
2 of 9
AUTHORIZED BY
DATE
B
22/05/2007
M LENOIR
CLASSIFICATION
UNRESTRICTED
4.0
APPLICABLE DOCUMENTS
4.1
FCI Specifications
4.1.1 Engineering drawings: C-8626-xxxxx
4.2
Industry Product Specifications
4.2.1
IEC61076-4-104
Printed Board Connectors with Assessed Quality –Detail
Specification for Two-part Modular Connectors, Basis Grid of
2mm, with Terminations on a multiple Grid of 0.5mm
2 Millimeter, Two-Part Connectors for use with printed
Boards and Back planes
4.2.2
4.3
EIA616
Industry Performance Standards and Procedures
4.3.1
4.3.2
4.3.3
4.3.4
Telcordia GR-1217-CORE Generic Requirements for separable electrical connectors
Used in Telecommunications Hardware
EIA 364:
IEC60512
EIA 481-B
Electrical Connector/Socket test procedures including
Environmental Classifications.
Electromechanical components for electronic equipment,
Basic testing procedures and measuring methods
Punched Carrier Tape for automatic handling
4.4
Military Standards
4.1.1
MIL-C-45662
Calibration System Requirement
4.5
Others Standards and Specifications
4.5.1
4.5.2
UL94-VO
ISO 9000
Flammability
Quality System Requirement
4.6
Tests Report
4.6.1
IEC Class 1
E91091
E93003
EA5-2705
R05-019
EA-1-2766
EA-1-2767
date: 10/12/1992 (FCI CRC)
date: 11/01/1993 (FCI CRC)
date: 21/08/2006 (FCI DB)
date: 10/12/1992 (FCI LFB)
date: 26/04/2002 (FCI DB)
date: 26/04/2002 (FCI DB)
4.6.2
Telcordia CO
Copyright FCI
Form E-3334
Rev F
GS-01-001
PDM: Rev:B
STATUS:
Released
Printed: Nov 28, 2010
.
NUMBER
TYPE
GS-12-446
TITLE
PRODUCT SPECIFICATIONS
PAGE
REVISION
Converged Metral® Header –HM1 versions
Straight and Right Angle Solder To BOARD and PIP
3 of 9
AUTHORIZED BY
DATE
B
22/05/2007
M LENOIR
CLASSIFICATION
UNRESTRICTED
5.0
PERFORMANCES LEVELS
Part Numbers:
HM1xxxxxxxxxH6(P)
HM1xxxxxxxxxH6(P)LF
or
8xxxx-1yy , 7xxxx-1yy
(Specific for Narrow Body)
8xxxx-1yyLF , 7xxxx-1yyLF
These Part/Numbers meet requirements for
-IEC 61076-4-104 Class 1
-Telcordia GR-1217 CENTRAL OFFICE (CO), 4 Gazes
6.0
REQUIREMENTS
6.1
Material
Contacts……………………………. Phosphor Bronze Alloy
Front housings
for HM1xxxxxxxxxH6(P
HM1xxxxxxxxxH6(P)LF………..Glass filled LCP Thermoplastic, UL94V0 flammability rating
Or converged part Numbers
colour: Natural
Rear housings or Keepers…….….Glass filled LCP Thermoplastic, UL94V0 flammability rating
colour: Natural
Contacts Finish (Plating)
The finish for applicable components shall be as specified herein or equivalent.
The terminals mating areas shall be plated with either
-Gold over 50u" (1.27µm) minimum nickel under plate, or
-Gold over Palladium/Nickel over 50u" (1.27µm) minimum nickel underplate.
-Pure TIN or TIN LEAD on Press-Fit areas over 50u" (1.27µm) minimum nickel underplate
6.2
Copyright FCI
Form E-3334
Rev F
GS-01-001
PDM: Rev:B
STATUS:
Released
Printed: Nov 28, 2010
.
NUMBER
TYPE
GS-12-446
TITLE
PRODUCT SPECIFICATIONS
PAGE
REVISION
Converged Metral® Header –HM1 versions
Straight and Right Angle Solder To BOARD and PIP
4 of 9
AUTHORIZED BY
DATE
B
22/05/2007
M LENOIR
CLASSIFICATION
UNRESTRICTED
6.3
PCB recommended layout
Header for 4 row Press-fit and Straight
Header for 5 row Press-fit and Straight
Copyright FCI
Form E-3334
Rev F
GS-01-001
PDM: Rev:B
STATUS:
Released
Printed: Nov 28, 2010
.
NUMBER
TYPE
GS-12-446
TITLE
PRODUCT SPECIFICATIONS
PAGE
REVISION
Converged Metral® Header –HM1 versions
Straight and Right Angle Solder To BOARD and PIP
5 of 9
AUTHORIZED BY
DATE
B
22/05/2007
M LENOIR
CLASSIFICATION
UNRESTRICTED
7.0
ELECTRICAL CHARACTERISTICS
7.1
Low Level Contact Resistance (LLCR)
The low level contact resistance shall not exceed the values shown below when measured in
accordance with IEC60652 test 2a
-Signal contact Row A, B, C, D, E
:20 mΩ Maximum
-Power Blade contact Row A, B, C, D, E :10 mΩ Maximum
7.2
Insulation Resistance
The insulation resistance of unmated connector between to adjacent contacts shall not be less
than 5000 MΩ (megaohms) initially, and shall not be less than1000 MΩ after environmental
exposure .Test in accordance with IEC60652 ,test 4a
Dielectric Withstanding Voltage
There shall be no evidence of arc-over, insulation breakdown, when a test voltage of 1000V rms is
applied. Test methodology in accordance with IEC60652, test 4a
7.3
7.4
Pin Current Capacity
7.4.1 Nominal Current
The nominal current carrying capacity shall be:
-1.5A (Amperes) per signal contact
-3A per power blade contact
when current is applied to all contacts. Test methodology in accordance to IEC60652,test 5b
7.4.2 Maximum Current capacity
The maximum current capacity shall be:
-Signal contact 2A (Amperes) at 20°C / 1.5A at 70°C
-Power blade contact 4A (Amperes) at 20°C / 2.75A at 70°C
7.5
7.6
Creepage and Clearance distances
The minimum distance for creepage and clearance is: 0.60mm
Wipping Length
The wipping length in plug in direction is : 2.0mm
When mating Header with “F series” or “TINT” receptacles
Capacitance
The specification requirement shall be satisfied when evaluated in accordance with FCI Test
Specification BUS-03-114 and the following details:
a.
b.
c.
Specification requirement 2.2 pF max.
Sample documentation
Sample test conditions
Frequency 1mhz
Amplitude 1volts
Surrounding Contacts tied to ground
7.7
Copyright FCI
Form E-3334
Rev F
GS-01-001
PDM: Rev:B
STATUS:
Released
Printed: Nov 28, 2010
.
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