Fine Adjust Applicator for 1.50mm (.059") Pitch CLIK-Mate™ Wire-to-Board Crimp Terminals
FineAdjust
Applicator
Application Tooling
Specification Sheet
Order No. 63901-1500
FEATURES
Directly adapts to most automatic wire processing machines
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the
applicator from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006")
for conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
SCOPE
Products: 1.50mm (.059") Pitch CLIK-Mate™ Wire-to-Board Crimp Terminals, 24-28 AWG and 0.2 and 0.08mm.
Terminal
Series No.
Insulation Diameter
Strip Length
IPC/WHMA-A620 (1)
Terminal (2)
AWG mm²
mm
In.
mm
In.
mm
In.
24
-- 0.90 – 1.2 0.035 – 0.047 0.8 - 1.2 .031-.047
26
-- 0.90 – 1.2 0.035 – 0.047 0.8 - 1.2 .031-.047
502579
502579-0000 28
-- 0.90 – 1.2 0.035 – 0.047 0.8 - 1.2 .031-.047 1.50 -1.90 .059 -.075
--
0.2 0.90 – 1.2 0.035 – 0.047 0.8 - 1.2 .031-.047
--
0.08 0.90 – 1.2 0.035 – 0.047 0.8 - 1.2 .031-.047
(1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
(2) Overall insulation OD specification for terminal.
Terminal
Order No.
Wire Size
BEND UP
DEFINITION OF TERMS
BRUSH
BELL
MOUTH
CONDUCTOR
CRIMP
SEAM
ROLLING
INSULATION
CRIMP
STRIP
LENGTH
CUT-OFF
TAB
TWISTING
BEND
DOWN
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
Doc No: ATS-639011500
Revision: C
Release Date: 03-10-09
Revision Date: 04-19-11
UNCONTROLLED COPY
Page 1 of 5
Fine Adjust Applicator for 1.50mm (.059") Pitch CLIK-Mate™ Wire-to-Board Crimp Terminals
CRIMP SPECIFICATION
Terminal Series No.
502579
Bell mouth
mm
In.
0.10-0.40 .004 -.016
Twist
Cut-off Tab Maximum
mm
In.
0.10
.004
Roll
Conductor Brush
mm
In.
0.10 - 0.60 .004 -.024
Terminal Series No.
502579
Bend up Bend down
Degree (Max)
3
3
Punch Width mm (Ref)
Seam
Conductor Insulation
Seam shall not be open
Degree (Max) mm In mm In
and no wire allowed out
of the crimping area
3
8
1.00 .039 1.10 .043
After crimping, the conductor profile should measure the following.
Conductor Crimp
Pull Force
Minimum
Crimp Height
Crimp Width (Ref.)
AWG
mm²
mm
In.
mm
In.
N
Lb.
24
--
0.60-0.65
.024-.026
1.00
0.039
29.4
6.61
26
--
0.59-0.64
.023-.025
1.00
0.039
19.6
4.41
502579
28
--
0.56-0.61
.022-.024
1.00
0.039
9.8
2.20
--
0.2
0.60-0.65
.024-.026
1.00
0.039
29.4
6.61
--
0.08
0.56-0.61
.022-.024
1.00
0.039
9.8
2.20
Note:
To achieve optimum pull force a conductor crimp height of 0.54-0.59mm is recommended for 28awg (0.08mm) wire.
This will allow a minimum Cpk value of 1.67.
This lower crimp height range produces a mechanically sound crimp. However, electrical performance may vary..
Terminal
Series No.
Wire Size
Terminal
Series No.
502579
Insulation
Crimp Height (Maximum) Crimp Width (Ref.)
AWG mm²
mm
In.
mm
In.
24
--
1.65
.065
1.10
0.043
26
--
1.55
.061
1.10
0.043
28
--
1.45
.057
1.10
0.043
---
0.2
1.65
.057
1.10
0.043
---
0.08
1.35
.053
1.10
0.043
Wire Size
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639011500
Revision: C
Release Date: 03-10-09
Revision Date: 04-19-11
UNCONTROLLED COPY
Page 2 of 5
Fine Adjust Applicator for 1.50mm (.059") Pitch CLIK-Mate™ Wire-to-Board Crimp Terminals
PARTS LIST
FineAdjust Applicator 63901-1500
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63901-1570
63901-1570
Tool Kit (All “Y” Items)
REF
1
63444-1007
63444-1007
Conductor Punch
1Y
2
63445-1012
63445-1012
Conductor Anvil
1Y
3
63446-1107
63446-1107
Insulation Punch
1Y
4
63445-1102
63445-1102
Insulation Anvil
1Y
5
63443-0002
63443-0002
Front Cut-Off Plunger
1Y
6
63443-0012
63443-0012
Front Plunger Retainer
1Y
Other Components
7
11-18-4083
60707-8
Feed Guide
1
8
11-24-1067
4996-4
Cut-Off Plunger Spring
1
9
63443-0009
63443-0009
Front Scrap Chute
1
10
63443-0024
63443-0024
Key
1
11
63443-0090
63443-0090
Wire Stop
1
12
63443-1717
63443-1717
18.70mm Height Spacer
1
13
63443-2201
63443-2201
1.00mm Coarse Spacer
1
14
63443-2216
63443-2216
16.00mm Coarse Spacer
1
15
63443-2304
63443-2304
3.20mm Fine Spacer
1
16
63443-2801
63443-2801
Front Plunger Striker
1
17
63443-2906
63443-2906
Wire Hold Down Plunger
1
18
63443-6111
63443-6111
Rear Cover
1
19
63600-0021
63600-0021
Wire Hold Down Spring
1
Frame
20
63800-4901
63800-4901
Top
1
21
63801-3281
63801-3281
Base
1
22
63801-4650
63801-4650
Track
1
Hardware
23
N/A
N/A
M3 by 6 Long SHCS
2**
24
N/A
N/A
M3 by 6 Long FHCS
1**
25
N/A
N/A
M4 by 6 Long SHCS
2**
26
N/A
N/A
M4 by 12 Long BHCS
2**
27
N/A
N/A
M4 by 50 Long SHCS
2**
28
N/A
N/A
M5 by 12 Lg SHCS
1**
29
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
30
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639011500
Revision: C
Release Date: 03-10-09
Revision Date: 04-19-11
UNCONTROLLED COPY
Page 3 of 5
Fine Adjust Applicator for 1.50mm (.059") Pitch CLIK-Mate™ Wire-to-Board Crimp Terminals
Assembly Drawing
20
29
30
3
19
16
1
26 (2)
18
17
20
22
(2)
7
23
21
11
28
5
4
8
2
13
14
15
12
10
24
Figure 1
11
25
6
27
9
(2)
25
Doc No: ATS-639011500
Revision: C
Release Date: 03-10-09
Revision Date: 04-19-11
UNCONTROLLED COPY
Page 4 of 5
Fine Adjust Applicator for 1.50mm (.059") Pitch CLIK-Mate™ Wire-to-Board Crimp Terminals
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that
all screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.8mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or wire-
processing machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
http://www.molex.com
Doc No: ATS-639011500
Revision: C
Release Date: 03-10-09
Revision Date: 04-19-11
UNCONTROLLED COPY
Page 5 of 5
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