Fine Adjust Applicator for 2.50mm (.098") Pitch SPOX™ Male Crimp Terminal
FineAdjust
Applicator
Application Tooling
Specification Sheet
Order No. 63902-3100
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the
applicator from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006")
for conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: 2.50mm (.098") Pitch SPOX™ Male Crimp Terminal, 22 - 24 AWG.
Terminal
Series No.
Terminal Order No.
Wire Size
AWG
mm²
Insulation Diameter
IPC/WHMA-A620 (1)
Terminal (2)
mm
In.
mm
In.
Strip Length
mm
In.
08-70-1039 39-00-0042
08-70-1045 39-00-0151
5263
22 - 28 0.35-0.08 1.40-1.60 .055-.063 1.15-1.90 .045-.075 2.40-2.90 .094-.114
08-70-1047 39-00-0160
08-70-1048 98-00-0242
45627-0001 45627-1001
45627
22 - 24 0.35-0.20 1.40-1.60 .055-.063 1.15-1.90 .045-.075 2.40-2.90 .094-.114
45627-0002 45627-1002
(1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range
(2) Overall insulation OD specification for terminal.
Applicator 63902-6400 should be used for insulation OD 1.20-1.38mm
Doc No: ATS-639023100
Revision: C
Release Date: 10-19-10
Revision Date: 05-15-12
UNCONTROLLED COPY
Page 1 of 5
Fine Adjust Applicator for 2.50mm (.098") Pitch SPOX™ Male Crimp Terminal
DEFINITION OF TERMS
BRUSH
BELL
MOUTH
CONDUCTOR
CRIMP
SEAM
BEND UP
ROLLING
INSULATION
CRIMP
STRIP
LENGTH
CUT-OFF
TAB
TWISTING
BEND
DOWN
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
CRIMP SPECIFICATION
Terminal Series No.
5263
45627
Bell mouth
mm
In.
0.20-0.50 .008-.020
0.20-0.50 .008-.020
Cut-off Tab Maximum
mm
In.
0.30
.012
0.30
.012
Conductor Brush
mm
In.
0.00-1.00 .000-.039
0.00-1.00 .000-.039
Bend up Bend down
Terminal Series No.
5263
45627
4
4
Degree
2
2
Twist
Degree
8
8
Roll
8
8
Punch Width (Ref)
Conductor Insulation
mm
In
mm
In
1.40 .055 1.90 .075
1.40 .055 1.90 .075
Seam
Seam shall not be
open and no wire allowed
out of the crimping area
After crimping, the conductor profile should measure the following.
Terminal Series No.
Wire Size
AWG mm
2
22
0.35
24
0.20
26
0.12
28
0.08
22
0.35
24
0.20
Crimp Height
mm
In.
0.69-0.76 .027-.030
0.63-0.70 .025-.028
0.59-0.65 .023-.026
0.57-0.63 .022-.025
0.69-0.76 .027-.030
0.63-0.70 .025-.028
Pull Force Minimum
N
Lb.
39.1
8.8
29.4
6.6
19.6
4.4
9.8
2.2
39.1
8.8
29.4
6.6
5263
45627
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639023100
Revision: C
Release Date: 10-19-10
Revision Date: 05-15-12
UNCONTROLLED COPY
Page 2 of 5
Fine Adjust Applicator for 2.50mm (.098") Pitch SPOX™ Male Crimp Terminal
PARTS LIST
FineAdjust Applicator 63902-3100
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63902-3170
63902-3170
Tool Kit (All “Y” Items)
REF
1
63444-1413
63444-1413
Conductor Punch
1Y
2
63445-1435
63445-1435
Conductor Anvil
1Y
3
63446-1906
63446-1906
Insulation Punch
1Y
4
63445-1906
63445-1906
Insulation Anvil
1Y
5
63443-0002
63443-0002
Front Cut-Off Plunger
1Y
6
63443-0012
63443-0012
Front Plunger Retainer
1Y
Other Components
7
11-18-4083
60707-8
Feed Guide
1
8
11-24-1067
4996-4
Cut-Off Plunger Spring
1
9
11-40-4039
8302-5
Plunger Striker
1
10
63443-0009
63443-0009
Front Scrap Chute
1
11
63443-0024
63443-0024
Key
1
12
63443-0090
63443-0090
Wire Stop
1
13
63443-1718
63443-1718
Height Spacer
1
14
63443-2201
63443-2201
Coarse Spacer (1.00mm)
1
15
63443-2215
63443-2215
Coarse Spacer (15.00mm)
1
16
63443-2313
63443-2313
Fine Spacer (3.65mm)
1
17
63443-6113
63443-6113
Rear Cover
1
Frame
18
63800-4901
63800-4901
Top
1
19
63801-3281
63801-3281
Base
1
20
63801-4650
63801-4650
Track
1
Hardware
21
N/A
N/A
M3 by 6 Long SHCS
2**
22
N/A
N/A
M3 by 6 Long FHCS
1**
23
N/A
N/A
M4 by 6 Long SHCS
2**
24
N/A
N/A
M4 by 12 Long BHCS
2**
25
N/A
N/A
M4 by 50 Long SHCS
2**
26
N/A
N/A
M5 by 12 Long SHCS
1**
27
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
28
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639023100
Revision: C
Release Date: 10-19-10
Revision Date: 05-15-12
UNCONTROLLED COPY
Page 3 of 5
Fine Adjust Applicator for 2.50mm (.098") Pitch SPOX™ Male Crimp Terminal
Assembly Drawing
18
27
28
3
1
9
24
(2)
17
18
20
(2)
21
19
12
7
26
5
2
8
6
4
23
14
15
16
13
11
22
12
Figure 1
25
(2)
10
23
Doc No: ATS-639023100
Revision: C
Release Date: 10-19-10
Revision Date: 05-15-12
UNCONTROLLED COPY
Page 4 of 5
Fine Adjust Applicator for 2.50mm (.098") Pitch SPOX™ Male Crimp Terminal
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that
all screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.8 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or wire-
processing machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
http://www.molex.com
Doc No: ATS-639023100
Revision: C
Release Date: 10-19-10
Revision Date: 05-15-12
UNCONTROLLED COPY
Page 5 of 5
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