LANGUAGE
APPLICATION SPECIFICATION
ENGLISH
ASSEMBLY PROCEDURE
36CKT. PROTECTED SPLASHING WATER RECTANGULAR CONNECTOR
【Scope】
This assembly procedure specifies the method of assembling the undermentioned composition parts and
cable in POWER CONN. 36 CKT.
【Application
Products】
Product Name
PLUG COVER ASS’Y
PLUG SIDE
(CABLE SIDE)
PLUG SHELL ASS’Y
STRAIGHT TYPE
RIGHT-ANGLE TYPE
TYPE A
TYPE B
TYPE A
TYPE B
PLUG HOUSING
RECEPTACLE HOUSING
PLUG CRIMP TERMINAL
RECEPTACLE CRIMP TERMINAL
APPLICABLE TO 503195-1000
AND 503196-1000
APPLICABLE TO 503195-1100
APPLICABLE TO 503196-1100
Part Number
58696-0010
58696-1010
58687-0010
58687-0020
58550-000＊
58691-0010
58691-0020
51201-0001
503193-0600
503194-0600
503195-1＊00
503196-1＊00
56386-0000
578056-3000
578056-5300
578056-5400
AWG#16,18
578056-6000
END BELL CAP SET（PG29）
RECEPTACLE
SIDE
(PANEL SIDE)
RECEPTACLE SHELL ASS’Y
DUST COVER FOR RECEPTACLE
HOUSING
COMMON
PARTS
TERMINAL
RECEPTACLE COVER (FOR CONJUNCTION)
AUTOMATIC CRIMP
TOOL（※１）
HAND CRIMP TOOL
（※２）
APPLICABLE
CRIMP TOOL
APPLICABLE WIRE（※１,※２）
TERMINAL EXTRACTION TOOL（※３）
＊ ：For
details, please refer to the drawing.
※１：For
details, please refer to the crimp specification, CS-503196-001.
※２：For
details, please refer to the hand crimp tool operating manual, IS-0116JE.
※３：For
details, please refer to the extraction tool operating manual, IS-578056-6000JE.
A
SHEET
1½28
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REV.
TITLE:
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RELEASED
Ｊ2009-1719
'09/01/19 H.KOBAYASHI
36CKT. PROTECTED SPLASHING WATER
RECTANGULAR CONNECTOR
APPLICATION SPECIFICATION
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO
MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
REV.
DESCRIPTION
DESIGN CONTROL
STATUS
J
DOCUMENT NUMBER
WRITTEN BY: CHECKED BY: APPROVED BY:
H.KOBAYASHI
S.SATO
S.ICHIKAWA
DATE:
YR/MO/DAY
'09/01/19
FILE NAME
AS58696006.DOC
AS-58696-006
SHEET
1 OF 28
EN-37-1(019)
LANGUAGE
APPLICATION SPECIFICATION
ENGLISH
【INTRODUCTION】
1．Storage before usage
．
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・・・・・
・・
P-3
P-3
2．Instructions during harnessing
．
3．Definitions
．
3-1．Composition parts of plug side and parts function
・・・・・・・・
・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・
・・・・・・・・・・・・・
・・
P-4
P-6
P-7
P-8
3-2．Composition parts of receptacle side and parts function
3-3．Composition parts of housing and parts function
・・・・・・・・・・・・・・・・
・・・・・・・・・・
・・・・・
・・
3-4．Composition parts of terminal (crimp terminal) and parts function
4．Assembly procedure
．
4-1．Cable processing method
・・・・・・・・・・・・・・・・・・・・・・・・・・・
4-2．Installation of the plug cover ass’y
・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・
4-3．Terminal crimping
・・・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・
P-10
P-10
P-11
P-16
P-21
P-21
P-22
P-22
4-4．Terminal insertion to the housing and housing insertion to the shell
・・・・・・・・・
・・・・・・・・・
4-5．Installation of plug shell ass’y
・・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・・
4-6．Installation of end bell cap set
4-7．Installation to the panel
・・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・・・・・・・・
・・
・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・
・・・
4-8．Installation of Receptacle cover (for conjunction)
5．Instruction on mating connectors
．
5-1．Mating
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・
・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・
P-23
P-24
P-25
5-2．Un-mating
5-3．Mating dimension
6．Other
．
・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・
・・・・・・・・・・・・・・・・・・・・・・・・
・・・・・・・・・・・・
・・・
P-27
・
・
・
・
Please confirm this specification before using the connector.
The illustrations used in the spec may have a slight difference since they are printed.
The contents in this spec may change without notice.
In case there are any questions or comments regarding this spec, please feel free to
contact us.
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DESCRIPTION
36CKT. PROTECTED SPLASHING WATER
RECTANGULAR CONNECTOR
APPLICATION SPECIFICATION
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO
MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
DOCUMENT NUMBER
FILE NAME
AS58696006.doc
SHEET
AS-58696-006
2/28
EN-37-1(019)
LANGUAGE
APPLICATION SPECIFICATION
ENGLISH
【1.
Storage before usage】
①
Please store the products in our boxes, in a cool, non-humid location avoiding direct sunshine.
This is necessary in order to keep the material from deforming or degradation.
Please store in a condition avoiding pressure. This is necessary in order to keep the material
from deforming or degradation.
When transferring the products, please be careful not to apply shock from dropping or hitting
the boxes.
②
③
【2.
Instructions during harnessing】
①
Please confirm if you the HS'G, terminal, crimp condition, wire meets the crimp specification
before starting the harnessing. (In case they do not meet, please inform our sales.)
Do not use terminals with deformation on the contact boxes. These terminals may not meet the
required insertion force to the HS'G or not meet electrical requirements.
Do not touch the terminals with your hands directly. The oil and the organic substances could
apply negative effect to the plating leading to electrical failure.
Do not pull the terminals robustly when the terminals have problem fitting. It could deform the
terminal.
Do not apply extended force to the HS'G, terminals, products in line, harnesses. This could
cause connector deforming which leads to failure meeting connector requirements.
Keep away HS'G, terminals, products in line, and harnesses from dust, corrosive properties,
corrosive gas, high temperature, high humidity, and direct sunshine. This could lead to
product failure caused by contact failure, terminal corrosion, and HS'G insulation failure.
Please be careful when storing the products.
⑦
⑧
Do not deform the HS'G and terminals on purpose. It would lead to product failure.
Please use all products on that day after un-packing the box. The surrounding air condition
could cause material degradation. In case you have to store the parts for a while, please seal
the parts and keep them in the box.
Please look out for sharp edges to avoid injury.
Please look out for paper in the reels, to avoid paper cuts.
②
③
④
⑤
⑨
⑩
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DESCRIPTION
36CKT. PROTECTED SPLASHING WATER
RECTANGULAR CONNECTOR
APPLICATION SPECIFICATION
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO
MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
DOCUMENT NUMBER
FILE NAME
AS58696006.doc
SHEET
AS-58696-006
3/28
EN-37-1(019)
LANGUAGE
APPLICATION SPECIFICATION
ENGLISH
【3.
Definitions】
3-1．Composition parts of plug side and parts function
●
PLUG SHELL ASS’Y
（
58687-00＊0)
＊
Mating polarization key
（Four
position）
Ground terminal
（Two
position）
Mating polarization key type indication
M2.5 screw
（Four
position）
Mating polarization key type
A
Type indication
B
Type indication
Type A
58687-0010
Type B
58687-0020
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36CKT. PROTECTED SPLASHING WATER
RECTANGULAR CONNECTOR
APPLICATION SPECIFICATION
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO
MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
DOCUMENT NUMBER
FILE NAME
AS58696006.doc
SHEET
AS-58696-006
4/28
EN-37-1(019)
LANGUAGE
APPLICATION SPECIFICATION
ENGLISH
●
PLUG COVER ASS’Y
＊＊＊0）
（
58696-＊＊＊
）
＊＊＊
Lever
●
RECEPTACLE COVER FOR CONJUNCTION
（
56386-0000）
）
58696-0010
(Straight type)
58696-1010
(Right-angle type)
●
END BELL CAP SET（PG29）
（
）
（
58550-000＊
）
＊
58457-0000
(End bell cap)
Part number
58550-0000
58550-0001
58550-0002
58550-0003
Color
Blue
Brawn
Orange
Yellow
58459-000＊
(End bell bush)
Cable size
φ14½φ18
φ17½φ21
φ20½φ25
φ24½φ28
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DESCRIPTION
36CKT. PROTECTED SPLASHING WATER
RECTANGULAR CONNECTOR
APPLICATION SPECIFICATION
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO
MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
DOCUMENT NUMBER
FILE NAME
AS58696006.doc
SHEET
AS-58696-006
5/28
EN-37-1(019)
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