FineAdjust for Right Angle Board-In Terminal
FineAdjust
Applicator
Application Tooling
Specification Sheet
Order No. 63902-8500
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: Right Angle Board-In Terminal, 16AWG.
Insulation Diameter
Strip Length
Terminal Series No. Terminal Order No.
IPC/WHMA-A620 (1) Terminal Max. (2)
AWG mm²
mm
In.
mm
In.
mm
In.
171892
171892-0100
16 1.30 1.80-2.00 .071-.079
2.39
.094
5.40-5.70 .212-.224
(1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
(2) Overall insulation OD specification for terminal.
Wire Size
DEFINITION OF TERMS
CONTACT GAP
BEND UP
ROLLING
STRIP LENGTH
BELL MOUTH
WIRE
BRUSH
TWISTING
BEND
DOWN
SEAM
CUT-OFF TAB
CONDUCTOR
CRIMP HEIGHT
INSULATION
CRIMP HEIGHT
Doc No: ATS-639028500
Revision: A
Release Date: 05-14-13
Revision Date: 05-14-13
UNCONTROLLED COPY
Page 1 of 5
FineAdjust for Right Angle Board-In Terminal
CRIMP SPECIFICATION
Terminal Series No.
171892
Bell mouth
mm
In.
0.20-0.50 .008-.020
Bend down
Twist
Cut-off Tab Maximum
mm
In.
0.30
.012
Roll
Conductor Brush Maximum
mm
In.
0.45
.018
Contact Gap
(Center to Center)
mm
In.
2.30-2.80 .090-.110
Terminal Series No.
171892
Bend up
Degree
5
5
5
10
Seam
Seam shall not be open and no wire allowed out of the crimping area
Degree
Punch Width (Ref)
Conductor Insulation
mm
In.
mm
In.
2.30 .090 2.30 .090
After crimping, the crimp profiles should measure the following:
Terminal Series No.
171892
Wire Size
AWG
16
mm
2
1.30
Conductor
Crimp Height
Crimp Width (Ref)
mm
In.
mm
In.
1.48-1.52 .058-.060
2.45
.096
Insulation
Crimp Height
mm
In.
2.45
.096
Pull Force
Minimum
N
Lb.
133.5 30.0
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Track Adjustment
The correct track set-up for this applicator is shown in Figure 1.
1.2mm
(.048”)
TRACK
Figure 1
BOLSTER PLATE
Doc No: ATS-639028500
Revision: A
Release Date: 05-14-13
Revision Date: 05-14-13
UNCONTROLLED COPY
Page 2 of 5
FineAdjust for Right Angle Board-In Terminal
PARTS LIST
FineAdjust Applicator 63902-8500
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63902-8570
63902-8570
Tool Kit (All “Y” Items)
REF
1
63457-2303
63457-2303
Conductor Punch
1Y
2
63456-2301
63456-2301
Combination Anvil
1Y
3
63454-2403
63454-2403
Insulation Punch
1Y
4
63902-8511
63902-8511
Terminal Retainer
1Y
5
63443-0002
63443-0002
Front Cut-Off Plunger
1Y
6
63443-0012
63443-0012
Front Plunger Retainer
1Y
Other Components
7
11-17-0094
1739-37
Pawl Spring
1
8
11-18-4083
60707-8
Feed Guide
1
9
11-24-1067
4996-4
Cut-Off Plunger Spring
1
10
63443-0009
63443-0009
Front Scrap Chute
1
11
63443-0024
63443-0024
Key
1
12
63443-0090
63443-0090
Wire Stop
1
13
63443-1720
63443-1720
Height Spacer
1
14
63443-2212
63443-2212
Coarse Spacer (12.00mm)
1
15
63443-2319
63443-2319
Fine Spacer (3.95mm)
1
16
63443-2801
63443-2801
Plunger Striker
1
17
63443-2917
63443-2917
Wire Hold Down Plunger
1
18
63600-1057
63600-1057
Compression Spring
1
19
63860-2015
63860-2015
Drag Frame Modified
1
20
63902-8510
63902-8510
Rear Cover
1
21
63902-8512
63902-8512
Retainer Spring
1
Frame
22
63800-4901
63800-4901
Top
1
23
63801-3281
63801-3281
Base
1
24
63801-4650
63801-4650
Track
1
Hardware
25
N/A
N/A
M3 by 6 Long SHCS
2**
26
N/A
N/A
M3 by 6 Long FHCS
1**
27
N/A
N/A
M4 by 6 Long SHCS
2**
28
N/A
N/A
M4 by 12 Long BHCS
2**
29
N/A
N/A
M4 by 50 Long SHCS
2**
30
N/A
N/A
M5 by 12 Long SHCS
1**
31
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
32
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639028500
Revision: A
Release Date: 05-14-13
Revision Date: 05-14-13
UNCONTROLLED COPY
Page 3 of 5
FineAdjust for Right Angle Board-In Terminal
Assembly Drawing
22
31
32
1
3
21
28 (2)
16
20
17
4
7
18
22
25
8
(2)
19
23
12
30
13
5
9
15
6
12
2
14
27
24
11
26
29 (2)
10
27
Figure 2
Doc No: ATS-639028500
Revision: A
Release Date: 05-14-13
Revision Date: 05-14-13
UNCONTROLLED COPY
Page 4 of 5
FineAdjust for Right Angle Board-In Terminal
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check
that all screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or wire-
processing machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
Contact Information
For more information on Molex application tooling please contact Molex at 1-800-786-6539.
Visit our Web site at http://www.molex.com
Doc No: ATS-639028500
Revision: A
Release Date: 05-14-13
Revision Date: 05-14-13
UNCONTROLLED COPY
Page 5 of 5
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