Mechanical Feed-Front Metal Strip
Mini-Mac Applicator
Application Tooling Specification
Mechanical Feed-Front Metal Strip
Order No. 63832-5100
FEATURES
Directly adapts to most crimp press and automatic wire processing machines
Applicator designed to industry standard mounting and shut height of 135.80mm (5.346")
Conductor and insulation rings allow quick adjustment for conductor and insulation crimp height change
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the crimp press
SCOPE
Products: MX150L 8 AWG
Terminal Series No.
19431
19434
Terminal Order No.
19431-0015
19434-0002
Wire Size
AWG mm²
8
8.37
8
8.37
Insulation Diameter
mm
In.
6.30-6.70 .248-.264
6.30-6.70 .248-.264
Strip Length
mm
In.
8.90-9.40 .350-.370
8.90-9.40 .350-.370
DEFINITION OF TERMS
STRIP LENGTH
BELL MOUTH
CONDUCTOR
BRUSH
BEND UP
ROLLING
SEAM
WIRE
ANGLE
WIRE
CUT-OFF
TAB
CONDUCTOR
CRIMP
TWISTING
BEND
DOWN
GAP
Doc No. 63832-5100
Revision: A
Release Date: 12-22-05
Revision Date: 01-19-06
UNCONTROLLED COPY
Page 1 of 5
Mechanical Feed-Front Metal Strip
CRIMP SPECIFICATION
Terminal
Series No.
19431-0015
19434-0002
Bell mouth
mm
In.
0.25-1.25 .010-.049
0.25-1.25 .010-.049
Cut-off Tab Max.
mm
In.
0.50
.020
0.50
.020
Conductor Brush
mm
In.
0.10-0.50
.004-.020
0.10-0.50
.004-.020
Gap
mm
3.30-4.06
3.30-4.06
In.
.130-.160
.130-.160
Terminal
Series No.
19431-0015
19434-0002
Bend up Bend down
Degree
2
2
3
3
Twist Roll
Degree
4
4
8
8
Punch Width (Ref)
Conductor Insulation
mm
In
mm In
4.80 .189 N/A N/A
4.80 .189 N/A N/A
Wire
Angle
Degree
5
°
Max
5
°
Max
Seam
Seam shall not be
open and no wire allowed
out of the crimping area
After crimping, the crimp profiles should measure the following.
Terminal
Series No.
19431-0015
19434-0002
Wire Size
AWG
8
8
mm
8.37
8.37
2
Conductor
Crimp Height
Crimp Width (Ref.)
mm
In.
mm
In.
3.07-3.20 .121-.126 4.80 +/- .10 .189 +/- .004
3.07-3.20
.121-.126
4.80 +/- .10
.189 +/- .004
Insulation
Crimp Height Crimp Width
mm
In.
mm
In.
N/A
N/A
N/A N/A
N/A
N/A
N/A
N/A
Pull Force Min.
N
400.5
400.5
Lb.
90.0
90.0
* This applicator was qualified to the above specifications with UL 1028 wire.
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No. 63832-5100
Revision: A
Release Date: 12-22-05
Revision Date: 01-19-06
UNCONTROLLED COPY
Page 2 of 5
Mechanical Feed-Front Metal Strip
PARTS LIST
Mini-Mac Applicator 63832-5100
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63832-5170
63832-5170
Tool Kit (All “Y” Items)
REF
1
63465-0017
63465-0017
Conductor Punch
1Y
2
63455-0028
63455-0028
Conductor Anvil
1Y
11 63443-0037
63443-0037
Cut-off Plunger Front
1Y
13 63443-0038
63443-0038
Plunger Retainer Front
1Y
Other Components (REF 25150)
21 63466-0505
63466-0505
Cut-off Plunger Striker Front
1
23 63443-0009
63443-0009
Scrap Chute Front
1
25 63700-0539
63700-0539
Cut-Off Plunger Spring
1
31 63832-5105
63832-5105
Anvil Mount
1
33 63443-0021
63443-0021
Lower Tooling Key
1
45 63443-0061
63443-0061
Wire Stop
1
52 63890-0866
63890-0866
Collar-6.40 Lg.
1
54 11-18-4849
60800A124
Wire Hold Down Spring
1
55 11-18-4848
60800A123
Wire Hold Down Cover
1
72 11-18-4083
60707-8
Feed Guide
1
73 63443-6140
63443-6140
Rear Cover
1
Frame
81 63801-3201
63801-3201
Mechanical Feed Applicator Frame Head
REF
82 63801-3281
63801-3281
Base
REF
83 63801-4650
63801-4650
Track Assembly
REF
Hardware
91
N/A
N/A
M3 by 6 Lg. SHCS
2**
92
N/A
N/A
M4 by 6 Lg SHCS
1**
93
N/A
N/A
M4 by 12 Lg SHCS
2**
94
N/A
N/A
M4 by 50 Lg. SHCS
2**
95
N/A
N/A
M5 by 12 Lg. SHCS
1**
96
N/A
N/A
M8 by 30 Lg. BHCS
1**
97
N/A
N/A
3mm by 6 Lg. Roll Pin
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No. 63832-5100
Revision: A
Release Date: 12-22-05
Revision Date: 01-19-06
UNCONTROLLED COPY
Page 3 of 5
Mechanical Feed-Front Metal Strip
Assembly Drawing
81
1
55
21
52
96
54
(2) 93
73
83
81
(2) 91
45
72
11
25
13
(2) 94
2
31
82
97
33
Figure 1
92
23
95
Doc No. 63832-5100
Revision: A
Release Date: 12-22-05
Revision Date: 01-19-06
UNCONTROLLED COPY
Page 4 of 5
Mechanical Feed-Front Metal Strip
NOTES
1.
2.
3.
4.
5.
Molex recommends an extra perishable tooling kit be maintained at your facility.
Verify tooling alignment by manually cycling the press with Applicator before crimping under power. Check that all screws are tight.
Slugs, Terminals, Dirt and Oil should be kept clear of work area.
Wear safety glasses at all times.
For recommended maintenance refer to the Mini-Mac Applicator Manual (Document no. 63880-0000).
CAUTION:
This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling damage could
result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or wire-processing
machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
Contact Information
For more information on Molex Application Tooling please contact Molex at 1-800-786-6539.
Molex Application Tooling Group
2200 Wellington Court
Lisle, IL 60532
Tel: (630) 969-4550
Fax: (630) 505-0049
Visit our Web site at http://www.molex.com
Doc No. 63832-5100
Revision: A
Release Date: 12-22-05
Revision Date: 01-19-06
UNCONTROLLED COPY
Page 5 of 5
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