T2 Terminator for 2.50mm (.098") Pitch SPOX™ Male Crimp Terminal
T2 Terminator Tooling
Specification Sheet
Part No. 63910-5000
FEATURES
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab
length
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory
requirements
SCOPE
Products: 2.50mm (.098") Pitch SPOX™ Male Crimp Terminal, 22 - 28 AWG.
Terminal Series No.
Terminal Order No.
08-70-1039
08-70-1045
08-70-1047
08-70-1048
45627-0001
45627-0002
39-00-0042
39-00-0151
98-00-0242
45627-1001
45627-1002
Wire Size
AWG
mm²
22 - 28
0.35-0.08
Insulation Diameter
mm
In.
1.15-1.90
.045-.075
Strip Length
mm
In.
2.40-2.90
.094-.114
5263
45627
22 - 24
0.35-0.20
1.15-1.90
.045-.075
2.40-2.90
.094-.114
DEFINITION OF TERMS
BELL
MOUTH
CONDUCTOR
CRIMP
SEAM
BEND UP
ROLLING
BRUSH
INSULATION
CRIMP
STRIP
LENGTH
CUT-OFF
TAB
TWISTING
BEND
DOWN
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
Doc No: ATS-639105000
Revision: A
Release Date: 08-17-07
Revision Date: 08-17-07
UNCONTROLLED COPY
Page 1 of 6
T2 Terminator for 2.50mm (.098") Pitch SPOX™ Male Crimp Terminal
CRIMP SPECIFICATION
Terminal Series No.
5263
45627
Bell mouth
mm
In.
0.20-0.50 .008-.020
0.20-0.50 .008-.020
Cut-off Tab Maximum
mm
In.
0.30
.012
0.30
.012
Conductor Brush
mm
In.
0.00-1.00 .000-.039
0.00-1.00 .000-.039
Bend up Bend down
Terminal Series No.
5263
45627
4
4
Degree
2
2
Twist
Roll
Degree
8
8
8
8
Punch Width (Ref)
Conductor Insulation
mm
In
mm
In
1.40 .055 1.90 .075
1.40 .055 1.90 .075
Seam
Seam shall not be
open and no wire allowed
out of the crimping area
After crimping, the conductor profile should measure the following.
Terminal Series No.
Wire Size
AWG mm
2
22
0.35
24
0.20
26
0.12
28
0.08
22
0.35
24
0.20
Crimp Height
mm
In.
0.69-0.76 .027-.030
0.63-0.70 .025-.028
0.59-0.65 .023-.026
0.57-0.63 .022-.025
0.69-0.76 .027-.030
0.63-0.70 .025-.028
Pull Force Minimum
N
Lb.
39.1
8.8
29.4
6.6
19.6
4.4
9.8
2.2
39.1
8.8
29.4
6.6
5263
45627
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639105000
Revision: A
Release Date: 08-17-07
Revision Date: 08-17-07
UNCONTROLLED COPY
Page 2 of 6
T2 Terminator for 2.50mm (.098") Pitch SPOX™ Male Crimp Terminal
PARTS LIST
T2 Terminator 63910-5000
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63910-5070
63910-5070
Tool Kit (All “Y” Items)
REF
1
63444-1413
63444-1413
Conductor Punch
1Y
2
63445-1435
63445-1435
Conductor Anvil
1Y
3
63446-1906
63446-1906
Insulation Punch
1Y
4
63445-1906
63445-1906
Insulation Anvil
1Y
5
63443-0002
63443-0002
Front Cut-Off Plunger
1Y
6
63443-0012
63443-0012
Front Plunger Retainer
1Y
Other Components (REF 105050)
7
11-18-4083
60707-8
Feed Guide
1
8
11-24-1067
4996-4
Cut-Off Plunger Spring
1
9
11-40-4039
8302-5
Plunger Striker
1
10
63443-0009
63443-0009
Front Scrap Chute
1
11
63443-0024
63443-0024
Key
1
12
63443-0085
63443-0085
Wire Stop L-Bracket
1
13
63443-0090
63443-0090
Wire Stop
1
14
63443-1703
63443-1703
17.30mm Height Spacer
1
15
63443-2216
63443-2216
16.00mm Coarse Spacer
1
16
63443-2310
63443-2310
3.50mm Fine Spacer
1
17
63443-6011
63443-6011
Rear Cover
1
Frame
18
63800-8500
63800-8500
T2 Terminator
1
Hardware
19
N/A
N/A
M3 by 6 Long SHCS
2**
20
N/A
N/A
M3 by 6 Long FHCS
1**
21
N/A
N/A
M4 by 6 Long SHCS
2**
22
N/A
N/A
M4 by 12 Long BHCS
2**
23
N/A
N/A
M4 by 14 Long SHCS
2**
24
N/A
N/A
M4 by 50 Long SHCS
2**
25
N/A
N/A
M5 by 12 Long SHCS
1**
26
N/A
N/A
#10-32 by 3/8”Long BHCS
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639105000
Revision: A
Release Date: 08-17-07
Revision Date: 08-17-07
UNCONTROLLED COPY
Page 3 of 6
T2 Terminator for 2.50mm (.098") Pitch SPOX™ Male Crimp Terminal
Assembly Drawing
(2) 19
1
3
9
26
7
22 (2)
17
12
23
13
25
5
2
8
6
16
14
11
20
24
(2)
Figure 1
15
13
21
18
4
10
21
Doc No: ATS-639105000
Revision: A
Release Date: 08-17-07
Revision Date: 08-17-07
UNCONTROLLED COPY
Page 4 of 6
T2 Terminator for 2.50mm (.098") Pitch SPOX™ Male Crimp Terminal
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
1.
2.
3.
4.
To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
Select T2 Feed finger assembly from Terminator box.
Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever
and to the left of the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
TM42 PRESS
TM40 PRESS AND
BASE UNIT AND ADAPTER
11-40-5307
FEED FINGER ROD
11-40-0123
FEED FINGER ROD
COTTER PIN
1/8” X .0295 DIA. WIRE
COTTER PIN
1/8” X .0295 DIA. WIRE
11-40-5255
FEED FINGER
11-40-0125
FEED ARM SPRING
11-40-0125
FEED ARM SPRING
11-40-5255
FEED FINGER
FEED FINGER ASSEMBLY
FOR PRESS TM42
Figure 2
FEED FINGER ASSEMBLY
FOR PRESS TM40
Doc No: ATS-639105000
Revision: A
Release Date: 08-17-07
Revision Date: 08-17-07
UNCONTROLLED COPY
Page 5 of 6
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